Aluminum Die Casting Services - High Precision
Aluminum Die Casting Parts Aluminum Die Casting Process Aluminum Die Casting Surface Aluminum Die Casting Quality

Aluminum Die Casting Services

Quick Specifications

Process

Pressure Die Casting

Materials

A360, A380, ADC12

Tolerance

±0.05mm

Lead Time

2-4 Weeks

MOQ

100 Pieces

Max Weight

20kg

Product Overview

Aluminum die casting services at Sinbo Precision deliver high-quality, complex aluminum parts with excellent dimensional accuracy and surface finish. Our pressure die casting process injects molten aluminum alloy into precision steel molds under high pressure, producing parts with tight tolerances, thin walls, and intricate details that are difficult or impossible to achieve with other manufacturing methods. With our advanced die casting equipment and experienced engineering team, we can produce parts weighing from a few grams to 20 kilograms with consistent quality.

Our aluminum alloy portfolio includes A360 and A380 for general purpose applications, ADC12 for excellent castability and mechanical properties, and specialized alloys for specific requirements such as high thermal conductivity, corrosion resistance, or strength. Each alloy is carefully selected based on your application requirements, considering factors such as mechanical properties, thermal characteristics, and environmental conditions. Our engineering team provides expert guidance on alloy selection to ensure optimal performance and cost-effectiveness.

Every aluminum die cast part undergoes rigorous quality control including dimensional inspection, visual examination, and mechanical testing when required. We offer comprehensive secondary operations including CNC machining, surface finishing, powder coating, and assembly to provide complete, ready-to-use components. With our China factory and efficient logistics, you can receive your aluminum die cast parts quickly, ready for immediate use in your products. Our team provides design for die casting guidance to optimize your parts for manufacturability and cost efficiency.

Technical Specifications

Process Pressure Die Casting
Materials A360, A380, ADC12, AlSi9Cu3, AlSi10Mg
Part Weight 0.1g - 20kg
Wall Thickness 0.8mm - 10mm
Tolerance ±0.05mm (±0.002")
Surface Finish Ra 1.6-3.2μm (as-cast), Ra 0.8-1.6μm (machined)
Lead Time 2-4 weeks (tooling), 1-2 weeks (production)
MOQ 100 pieces (production), 1000 pieces (economical)
Certifications ISO 9001, IATF 16949

Material Options

A360

Excellent pressure tightness and corrosion resistance

A380

General purpose with good mechanical properties

ADC12

Excellent castability and fluidity

AlSi9Cu3

High strength and good machinability

AlSi10Mg

Good strength and ductility

Custom Alloys

Specialized alloys for specific applications

Applications

Automotive

Engine components, transmission parts, and structural components

Aerospace

Aircraft components and structural parts

Electronics

Heat sinks, enclosures, and electrical components

Industrial

Machine components and equipment housings

Lighting

LED housings and lighting fixtures

Hardware

Hand tools and hardware components

Manufacturing Capabilities

20kg

Max Part Weight

±0.05mm

Precision Tolerance

2-4

Weeks Lead Time

100+

Years Experience

Quality Assurance

ISO 9001:2015 Certification

ISO 9001:2015

IATF 16949:2016 Certification

IATF 16949:2016

ISO 14001:2015 Certification

ISO 14001:2015

SA 8000:2014 Certification

SA 8000:2014

Frequently Asked Questions

What is the minimum order quantity?

Our minimum order quantity is 100 pieces for production runs. For prototype quantities, we can accommodate smaller orders with appropriate tooling costs. Economical production typically begins at 1000 pieces or more.

What is the typical lead time?

Tooling lead time is typically 2-4 weeks depending on mold complexity. Production lead time is 1-2 weeks after tooling is complete. Expedited options are available for urgent requirements.

What file formats do you accept?

We accept STEP, IGES, Parasolid, and native CAD files. Our engineering team can work with various formats and provide design for die casting guidance to optimize your parts for manufacturability.

What post-processing options are available?

We offer comprehensive post-processing including CNC machining for tight tolerances, shot blasting for surface preparation, powder coating for corrosion resistance, anodizing for enhanced appearance, and assembly services for complete components.

What is the tooling cost?

Tooling costs vary based on part complexity, size, and required precision. Simple molds may cost $1,000-$5,000, while complex multi-cavity molds can range from $10,000-$50,000 or more. We provide detailed quotations including tooling costs.

Can you produce large parts?

Yes, we can produce parts up to 20kg in weight and dimensions up to 600mm × 600mm × 600mm depending on the specific requirements. Larger parts may require special considerations for mold design and production planning.

Why Choose Sinbo Precision

Expert Engineering

20+ years of die casting experience with expert design guidance

Fast Delivery

2-4 week tooling lead time with expedited options available

Quality Certified

ISO 9001, IATF 16949 certified quality management systems

Dedicated Support

Personal engineering support from design to delivery

Ready to Get Started?

Get an instant quote for your aluminum die casting project today

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