High Pressure Die Casting - Precision Metal Parts
High Pressure Die Casting Parts High Pressure Die Casting Process High Pressure Die Casting Surface High Pressure Die Casting Quality

High Pressure Die Casting

Quick Specifications

Process

High Pressure Die Casting

Materials

Aluminum, Zinc, Mg

Tolerance

±0.05mm

Lead Time

2-4 Weeks

MOQ

100 Pieces

Max Weight

30kg

Product Overview

High pressure die casting (HPDC) at Sinbo Precision delivers precision metal parts with exceptional dimensional accuracy, excellent surface finish, and superior mechanical properties. Our HPDC process injects molten metal into precision steel molds at high pressure and velocity, producing complex geometries with thin walls, intricate details, and tight tolerances that are difficult or impossible to achieve with other manufacturing methods. This advanced process enables high-volume production of consistent quality parts with minimal post-processing requirements.

Our high pressure die casting capabilities include both hot chamber and cold chamber processes, optimized for different material types and part requirements. Hot chamber die casting is ideal for zinc and magnesium alloys with lower melting points, offering faster cycle times and excellent productivity. Cold chamber die casting is used for aluminum and other high-melting-point alloys, providing superior control over the casting process and exceptional part quality. Our engineering team selects the optimal process parameters for each application, ensuring optimal results.

Every high pressure die cast part undergoes rigorous quality control including dimensional inspection, visual examination, pressure testing for leak-tight applications, and mechanical testing when required. We offer comprehensive secondary operations including CNC machining, surface finishing, assembly, and quality inspection to deliver complete, ready-to-use components. With our China factory and efficient logistics, you can receive your HPDC parts quickly, ready for immediate use in your products. Our team provides design for high pressure die casting guidance to optimize your parts for manufacturability and cost efficiency.

Technical Specifications

Process High Pressure Die Casting (Hot & Cold Chamber)
Materials Aluminum (A360, A380, ADC12), Zinc (Zamak 3, 5, ZA-8, 12, 27), Magnesium (AZ91D, AM60B)
Part Weight 0.1g - 30kg
Wall Thickness 0.5mm - 15mm
Tolerance ±0.05mm (±0.002")
Surface Finish Ra 1.6-3.2μm (as-cast), Ra 0.8-1.6μm (machined)
Lead Time 2-4 weeks (tooling), 1-2 weeks (production)
MOQ 100 pieces (production), 1000 pieces (economical)
Certifications ISO 9001, IATF 16949

Process Types

Hot Chamber Die Casting

  • Ideal for zinc and magnesium alloys
  • Faster cycle times
  • Lower melting point materials
  • Excellent for high-volume production
  • Reduced energy consumption

Cold Chamber Die Casting

  • Ideal for aluminum and high-melting alloys
  • Superior process control
  • Higher melting point materials
  • Excellent mechanical properties
  • Reduced porosity

Material Options

Aluminum Alloys

Lightweight, excellent strength-to-weight ratio, good corrosion resistance

Zinc Alloys

Excellent castability, high precision, good surface finish

Magnesium Alloys

Lightest structural metal, excellent strength, good damping characteristics

A360/A380

General purpose aluminum with excellent properties

Zamak Series

Zinc alloys with varying strength and hardness

Custom Alloys

Specialized alloys for specific applications

Applications

Automotive

Engine components, transmission housings, and structural parts

Aerospace

Aircraft components and structural assemblies

Electronics

Enclosures, heat sinks, and electronic components

Industrial

Machine components and equipment housings

Lighting

LED housings and lighting fixtures

Hardware

Hand tools and hardware components

Manufacturing Capabilities

30kg

Max Part Weight

±0.05mm

Precision Tolerance

2-4

Weeks Lead Time

100+

Years Experience

Quality Assurance

ISO 9001:2015 Certification

ISO 9001:2015

IATF 16949:2016 Certification

IATF 16949:2016

ISO 14001:2015 Certification

ISO 14001:2015

SA 8000:2014 Certification

SA 8000:2014

Frequently Asked Questions

What is the minimum order quantity?

Our minimum order quantity is 100 pieces for production runs. For prototype quantities, we can accommodate smaller orders with appropriate tooling costs. Economical production typically begins at 1000 pieces or more.

What is the typical lead time?

Tooling lead time is typically 2-4 weeks depending on mold complexity. Production lead time is 1-2 weeks after tooling is complete. Expedited options are available for urgent requirements.

What file formats do you accept?

We accept STEP, IGES, Parasolid, and native CAD files. Our engineering team can work with various formats and provide design for die casting guidance to optimize your parts for manufacturability.

What post-processing options are available?

We offer comprehensive post-processing including CNC machining, drilling, tapping, surface finishing, powder coating, anodizing, plating, and assembly services to deliver complete, ready-to-use components.

Why Choose Sinbo Precision

Advanced Technology

State-of-the-art HPDC equipment and precision tooling for consistent quality.

Expert Team

Experienced engineers and technicians dedicated to your project success.

Quality First

Rigorous quality control and certification to industry standards.

Fast Delivery

Quick turnaround times with China factory for rapid distribution.

Competitive Pricing

Cost-effective solutions without compromising on quality.

Excellent Support

Dedicated customer service and technical support throughout your project.

Ready to Get Started?

Contact us today for a free quote on your high pressure die casting project