Process
High Pressure Die Casting
Materials
Aluminum, Zinc, Mg
Tolerance
±0.05mm
Lead Time
2-4 Weeks
MOQ
100 Pieces
Max Weight
30kg
High pressure die casting (HPDC) at Sinbo Precision delivers precision metal parts with exceptional dimensional accuracy, excellent surface finish, and superior mechanical properties. Our HPDC process injects molten metal into precision steel molds at high pressure and velocity, producing complex geometries with thin walls, intricate details, and tight tolerances that are difficult or impossible to achieve with other manufacturing methods. This advanced process enables high-volume production of consistent quality parts with minimal post-processing requirements.
Our high pressure die casting capabilities include both hot chamber and cold chamber processes, optimized for different material types and part requirements. Hot chamber die casting is ideal for zinc and magnesium alloys with lower melting points, offering faster cycle times and excellent productivity. Cold chamber die casting is used for aluminum and other high-melting-point alloys, providing superior control over the casting process and exceptional part quality. Our engineering team selects the optimal process parameters for each application, ensuring optimal results.
Every high pressure die cast part undergoes rigorous quality control including dimensional inspection, visual examination, pressure testing for leak-tight applications, and mechanical testing when required. We offer comprehensive secondary operations including CNC machining, surface finishing, assembly, and quality inspection to deliver complete, ready-to-use components. With our China factory and efficient logistics, you can receive your HPDC parts quickly, ready for immediate use in your products. Our team provides design for high pressure die casting guidance to optimize your parts for manufacturability and cost efficiency.
| Process | High Pressure Die Casting (Hot & Cold Chamber) |
| Materials | Aluminum (A360, A380, ADC12), Zinc (Zamak 3, 5, ZA-8, 12, 27), Magnesium (AZ91D, AM60B) |
| Part Weight | 0.1g - 30kg |
| Wall Thickness | 0.5mm - 15mm |
| Tolerance | ±0.05mm (±0.002") |
| Surface Finish | Ra 1.6-3.2μm (as-cast), Ra 0.8-1.6μm (machined) |
| Lead Time | 2-4 weeks (tooling), 1-2 weeks (production) |
| MOQ | 100 pieces (production), 1000 pieces (economical) |
| Certifications | ISO 9001, IATF 16949 |
Lightweight, excellent strength-to-weight ratio, good corrosion resistance
Excellent castability, high precision, good surface finish
Lightest structural metal, excellent strength, good damping characteristics
General purpose aluminum with excellent properties
Zinc alloys with varying strength and hardness
Specialized alloys for specific applications
Engine components, transmission housings, and structural parts
Aircraft components and structural assemblies
Enclosures, heat sinks, and electronic components
Machine components and equipment housings
LED housings and lighting fixtures
Hand tools and hardware components
Max Part Weight
Precision Tolerance
Weeks Lead Time
Years Experience
ISO 9001:2015
IATF 16949:2016
ISO 14001:2015
SA 8000:2014
Our minimum order quantity is 100 pieces for production runs. For prototype quantities, we can accommodate smaller orders with appropriate tooling costs. Economical production typically begins at 1000 pieces or more.
Tooling lead time is typically 2-4 weeks depending on mold complexity. Production lead time is 1-2 weeks after tooling is complete. Expedited options are available for urgent requirements.
We accept STEP, IGES, Parasolid, and native CAD files. Our engineering team can work with various formats and provide design for die casting guidance to optimize your parts for manufacturability.
We offer comprehensive post-processing including CNC machining, drilling, tapping, surface finishing, powder coating, anodizing, plating, and assembly services to deliver complete, ready-to-use components.
State-of-the-art HPDC equipment and precision tooling for consistent quality.
Experienced engineers and technicians dedicated to your project success.
Rigorous quality control and certification to industry standards.
Quick turnaround times with China factory for rapid distribution.
Cost-effective solutions without compromising on quality.
Dedicated customer service and technical support throughout your project.
Contact us today for a free quote on your high pressure die casting project