Vacuum Casting Service

High-quality polyurethane prototypes and low-volume production parts with fast turnaround

Vacuum Casting Excellence

Vacuum casting is a rapid manufacturing process that uses silicone molds to produce high-quality polyurethane parts. This technology is ideal for creating prototypes, small batch production, and functional testing with exceptional accuracy and surface finish.

Our vacuum casting service enables you to move from design to production in just 2-3 days, making it perfect for rapid prototyping, market validation, and low-volume manufacturing needs.

Fast Delivery

First parts in 2-3 days

50+ Materials

Wide range of polyurethane

High Accuracy

±0.1mm tolerance

Cost Effective

Lower tooling costs

[OVERVIEW_IMAGE] Professional vacuum casting equipment and production facility showing silicone molds and polyurethane parts being manufactured with precision casting equipment

Technical Advantages

Our vacuum casting technology provides superior quality and efficiency for your rapid prototyping needs

[ADVANTAGE_1_IMAGE] Clock and delivery truck icon symbolizing fast 2-3 day delivery time for vacuum casting parts

Fast Delivery

Get your first parts in just 2-3 days from order confirmation

  • • Rush service available
  • • Express shipping options
  • • Real-time order tracking
[ADVANTAGE_2_IMAGE] Precision calipers measuring vacuum cast parts showing tight tolerances and high accuracy manufacturing

High Precision

Exceptional accuracy with ±0.1mm tolerance control

  • • Detailed surface reproduction
  • • Consistent quality
  • • Tight dimensional control
[ADVANTAGE_3_IMAGE] Various colored polyurethane material samples showing material diversity and different material properties

50+ Materials

Wide selection of polyurethane materials for any application

  • • ABS, PP, PC materials
  • • Rubber-like compounds
  • • Transparent and colored options
[ADVANTAGE_4_IMAGE] Cost comparison chart showing vacuum casting as cost-effective solution compared to injection molding

Cost Effective

Lower tooling costs for small batch production

  • • No expensive steel molds
  • • Perfect for 1-50 parts
  • • Fast ROI on projects

Polyurethane Materials

Comprehensive material library covering all your prototyping and testing needs

Material Type Grade Properties Applications
ABS Type
Hard Materials
8505, 8510, 8515
High impact strength, good surface finish
Housings, enclosures, automotive parts
PP Type
Flexible Materials
8650, 8655, 8660
Medium hardness, good flexibility
Living hinges, flexible components
PC Type
High Strength
8850, 8865, 8870
High strength, good transparency
Transparent parts, protective covers
Rubber Type
Soft Materials
8950, 8980, 8995
Various shore hardness, elastic
Seals, grips, protective padding
Flame Retardant
Safety Materials
FR-8505, FR-8650
UL94 V-0 flammability rating
Electronics enclosures, automotive
Transparent
Clear Materials
TC-500, TC-520
High clarity, UV resistant
Lenses, light covers, displays

Performance Range

Hardness: Shore A 40-95
Strength: 15-85 MPa
Elongation: 10-600%

Color Options

Standard: Black, white, gray
Pantone color matching
Translucent options

Temperature Range

Service Temp: -40°C to +120°C
HDT: 50°C - 120°C
Heat Aging: Excellent

Vacuum Casting Process

Our streamlined 6-step process ensures high-quality parts delivered on time

1

Master Pattern Creation

We start with your 3D CAD file to create a precise master pattern using CNC machining or 3D printing. The master pattern determines the final part quality.

Time: 1-2 days
2

Silicone Mold Manufacturing

The master pattern is used to create a silicone mold through a careful casting process. Each mold can produce 15-25 parts depending on complexity.

Time: 1 day
3

Vacuum Casting

Liquid polyurethane material is mixed and poured into the silicone mold under vacuum conditions to eliminate air bubbles and ensure complete filling.

Time: 1-2 hours per part
4

Curing and Demolding

Parts are cured at controlled temperature and time, then carefully removed from the silicone mold. Multiple parts can be cast simultaneously.

Time: 2-16 hours curing
5

Quality Inspection

Each part undergoes thorough quality inspection including dimensional accuracy, surface finish, and material properties verification.

Time: 2-4 hours
6

Finishing and Packaging

Final post-processing including cleaning, trimming, painting, and assembly if required. Parts are carefully packaged for safe delivery.

Time: 1-2 days

Total Production Time

5-7 Days

From your CAD file to finished vacuum cast parts

Applications & Industries

Vacuum casting serves diverse industries with applications ranging from prototypes to functional parts

[APPLICATION_1_IMAGE] Automotive interior parts and dashboard components created through vacuum casting for vehicle prototyping

Automotive

Interior components, dashboard parts, and functional prototypes for automotive testing and validation.

  • • Dashboard prototypes
  • • Interior trim components
  • • Functional testing parts
  • • Custom accessories
[APPLICATION_2_IMAGE] Medical device housings and ergonomic handles created with vacuum casting for healthcare equipment

Medical Devices

Medical device housings, ergonomic handles, and biocompatible components for healthcare applications.

  • • Device enclosures
  • • Surgical instrument handles
  • • Patient interface components
  • • Diagnostic equipment parts
[APPLICATION_3_IMAGE] Consumer electronics housings and device cases made from vacuum cast polyurethane materials

Consumer Electronics

Device housings, protective cases, and ergonomic components for consumer electronics and gadgets.

  • • Smartphone cases
  • • Tablet enclosures
  • • Wearable device housings
  • • Remote control bodies
[APPLICATION_4_IMAGE] Home appliance control panels and handle components created with vacuum casting technology

Home Appliances

Control panels, handles, and aesthetic components for household appliances and kitchen equipment.

  • • Control panel overlays
  • • Appliance handles
  • • Decorative trim pieces
  • • Functional prototypes
[APPLICATION_5_IMAGE] Industrial equipment control housings and protective covers made from durable vacuum cast materials

Industrial Equipment

Control housings, protective covers, and functional components for industrial machinery and equipment.

  • • Equipment enclosures
  • • Protective covers
  • • Control interface panels
  • • Safety components
[APPLICATION_6_IMAGE] Sports equipment grips and protective components created with vacuum casting for athletic gear

Sports Equipment

Grips, protective components, and ergonomic parts for sports equipment and athletic gear.

  • • Handle grips
  • • Protective padding
  • • Ergonomic components
  • • Custom equipment parts

Technical Specifications

Precision capabilities and quality standards for vacuum casting production

Production Capabilities

Maximum Part Size 500 × 500 × 500 mm
Minimum Wall Thickness 1.0 mm
Dimensional Tolerance ±0.1 mm
Surface Finish Ra 0.8 - 3.2 μm
Production Volume 1-50 parts/mold
Mold Life 15-25 castings
Material Shrinkage 0.5% - 2.0%
Lead Time 2-3 days

Quality Standards

Dimensional Accuracy

  • • 3D scanning verification
  • • CMM measurement capability
  • • Statistical process control

Material Certification

  • • Material data sheets available
  • • Batch tracking system
  • • Property testing records

Visual Inspection

  • • Surface defect detection
  • • Color matching verification
  • • Documentation with photos

Compliance Standards

  • • ISO 9001:2015 Certified
  • • IATF 16949:2016
  • • RoHS compliant materials

Design Guidelines for Optimal Results

Uniform Wall Thickness

Maintain consistent thickness to prevent warping

Draft Angles

Include 1-3° draft for easy demolding

Rounded Corners

Use minimum 1mm radius for better flow

Avoid Undercuts

Minimize complex undercuts in design

Text and Logos

Minimum 0.5mm depth for clear reproduction

File Format

Provide STEP, IGES, or STL files

Why Choose Sinbo Precision

Your trusted partner for professional vacuum casting services with proven expertise

11+ Years Experience

Over a decade of expertise in rapid prototyping and vacuum casting services, serving thousands of customers worldwide with consistent quality and reliability.

Expert Team

Our experienced engineers and technicians provide comprehensive technical support, from design review to material selection and final product optimization.

Dedicated Support

One-on-one project management with regular updates and responsive communication throughout the entire production process.

Fast Turnaround

Streamlined production processes enable us to deliver high-quality vacuum cast parts in record time, meeting tight project deadlines.

Quality Assurance

ISO 9001:2015 certified quality management system ensures consistent quality and reliability for every project we undertake.

Global Service

International shipping and multilingual support make it easy to work with us regardless of your location worldwide.

11+
Years Experience
1000+
Vacuum Casting Projects
50+
Material Options
98%
On-Time Delivery

Start Your Vacuum Casting Project

Get expert consultation and rapid prototyping for your vacuum casting needs. Our team is ready to help bring your designs to life with professional vacuum casting services.

Free design review and material recommendations
Competitive pricing with no hidden costs
Technical support throughout your project
[CTA_IMAGE] Professional engineers consulting with clients about vacuum casting projects in a modern manufacturing facility setting