Magnesium Die Casting - Lightweight
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Magnesium Die Casting

Quick Specifications

Process

Hot Chamber Die Casting

Materials

AZ91D, AM60B

Tolerance

±0.05mm

Lead Time

3-4 Weeks

MOQ

200 Pieces

Max Weight

10kg

Product Overview

Magnesium die casting at Sinbo Precision delivers exceptionally lightweight components with outstanding strength-to-weight ratio through hot chamber die casting technology. Our magnesium casting process injects molten magnesium alloy into precision steel molds under high pressure, producing parts that are 75% lighter than steel and 33% lighter than aluminum while maintaining excellent mechanical properties. Magnesium's low density and high specific strength make it ideal for weight-critical applications in automotive, aerospace, and electronics industries.

Our magnesium alloy portfolio includes AZ91D for general purpose applications with excellent castability and good mechanical properties, AM60B for enhanced ductility and impact resistance, AM50A for optimal ductility and toughness, and AE42 for high temperature applications. Each alloy formulation is optimized for specific properties including tensile strength, elongation at break, creep resistance, and thermal stability. Our experienced team provides expert guidance on alloy selection to ensure your magnesium die cast parts meet your exact requirements.

Every magnesium die cast part undergoes meticulous quality control including dimensional inspection, visual examination, and mechanical testing when required. We offer comprehensive secondary operations including CNC machining, surface finishing, painting, and assembly to provide complete, ready-to-use components. With our China factory and efficient logistics, you can receive your magnesium die cast parts quickly, ready for immediate use in your products. Our engineering team provides design for die casting guidance to optimize your parts for manufacturability and cost efficiency.

Technical Specifications

Process Hot Chamber Die Casting
Materials AZ91D, AM60B, AM50A, AE42, WE43
Part Weight 0.1g - 10kg
Wall Thickness 0.8mm - 8mm
Tolerance ±0.05mm (±0.002")
Surface Finish Ra 1.6-3.2μm (as-cast), Ra 0.8-1.6μm (machined)
Lead Time 3-4 weeks (tooling), 1-2 weeks (production)
MOQ 200 pieces (production), 2000 pieces (economical)
Certifications ISO 9001, IATF 16949

Material Options

AZ91D

General purpose with excellent castability

AM60B

Enhanced ductility and impact resistance

AM50A

Optimal ductility and toughness

AE42

High temperature applications

WE43

High strength and creep resistance

Custom Alloys

Specialized alloys for specific applications

Applications

Automotive

Transmission housings, engine components, and structural parts

Aerospace

Aircraft components and structural parts

Electronics

Laptop chassis, camera bodies, and device housings

Power Tools

Tool housings and lightweight components

Sports Equipment

Bicycle frames and sporting goods

Industrial

Lightweight machinery components

Manufacturing Capabilities

10kg

Max Part Weight

±0.05mm

Precision Tolerance

3-4

Weeks Lead Time

75%

Lighter Than Steel

Quality Assurance

ISO 9001:2015 Certification

ISO 9001:2015

IATF 16949:2016 Certification

IATF 16949:2016

ISO 14001:2015 Certification

ISO 14001:2015

SA 8000:2014 Certification

SA 8000:2014

Frequently Asked Questions

What is the minimum order quantity?

Our minimum order quantity is 200 pieces for production runs. For prototype quantities, we can accommodate smaller orders with appropriate tooling costs. Economical production typically begins at 2000 pieces or more.

What is the typical lead time?

Tooling lead time is typically 3-4 weeks depending on mold complexity. Production lead time is 1-2 weeks after tooling is complete. Expedited options are available for urgent requirements.

What file formats do you accept?

We accept STEP, IGES, Parasolid, and native CAD files. Our engineering team can work with various formats and provide design for die casting guidance to optimize your parts for manufacturability.

What post-processing options are available?

We offer comprehensive post-processing including CNC machining for tight tolerances, shot blasting for surface preparation, painting, powder coating, chromate conversion coating, and assembly services for complete components.

What are the advantages of magnesium die casting?

Magnesium die casting offers exceptional strength-to-weight ratio (75% lighter than steel, 33% lighter than aluminum), excellent dimensional stability, good damping capacity, high thermal conductivity, and excellent electromagnetic shielding. It's ideal for weight-critical applications.

Is magnesium die casting safe?

Yes, magnesium die casting is safe when proper procedures are followed. Magnesium alloys used in die casting have excellent corrosion resistance and are widely used in automotive, aerospace, and electronics applications. Our facility follows strict safety protocols for handling and processing magnesium.

Why Choose Sinbo Precision

Expert Engineering

20+ years of magnesium die casting experience with expert design guidance

Fast Delivery

3-4 week tooling lead time with expedited options available

Quality Certified

ISO 9001, IATF 16949 certified quality management systems

Dedicated Support

Personal engineering support from design to delivery

Ready to Get Started?

Get an instant quote for your magnesium die casting project today

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