Insert Molding Components - Metal Insert Molding
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Insert Molding Components

Quick Specifications

Service

Insert Molding Components

Process

Insert Molding

Tolerance

±0.05mm

Lead Time

7-10 Days

MOQ

500 Pieces

Max Part Size

300mm x 300mm

Product Overview

Insert molding is a specialized injection molding process that combines metal inserts with plastic components in a single operation, creating strong, integrated assemblies. This technique eliminates the need for secondary assembly operations and produces parts with superior mechanical properties. Our advanced insert molding capabilities enable us to manufacture complex components with precise metal-to-plastic interfaces, ensuring optimal performance and reliability in demanding applications.

Our insert molding services support a wide variety of metal inserts including threaded inserts, bushings, bearings, electrical contacts, and custom metal components. We work with various insert materials such as brass, stainless steel, aluminum, and specialty alloys, combined with engineering plastics including ABS, polycarbonate, nylon, PEEK, and more. Our expertise in material selection ensures that your insert molded components achieve the perfect balance of strength, durability, and functionality.

From design assistance and prototyping to high-volume production, we provide comprehensive insert molding solutions. Our engineering team can help optimize your designs for manufacturability, ensuring proper insert placement, adequate plastic flow, and optimal bonding between metal and plastic. With our precision tooling and quality control systems, we deliver insert molded components that meet the most stringent requirements for automotive, electronics, medical, and industrial applications.

Technical Specifications

Service Type Insert Molding Components
Process Insert Molding
Tolerance ±0.05mm (±0.002") standard, tighter on request
Insert Materials Brass, Stainless Steel, Aluminum, Copper, Specialty Alloys
Plastic Materials ABS, Polycarbonate, Nylon, PEEK, POM, PP, TPE, TPU, and more
Max Part Size 300mm x 300mm x 200mm
Min Wall Thickness 0.8mm
Lead Time 7-10 days for mold, 3-5 days for production
MOQ 500 pieces (negotiable)
Certifications ISO 9001:2015, IATF 16949:2016, ISO 13485:2016

Applications

Automotive

Automotive connectors, sensor housings, and electrical components

Electrical Components

Electrical connectors, terminals, and switch components

Electronics

Electronic housings, connectors, and device components

Medical Devices

Medical device components, surgical instruments, and housings

Industrial Equipment

Industrial machinery components, bearings, and mechanical parts

Consumer Products

Consumer electronics, appliances, and household items

Manufacturing Capabilities

30+

Insert Molding Machines

±0.05mm

Precision Tolerance

7-10

Days Delivery

300mm

Max Part Size

Quality Assurance

ISO 9001:2015 Certification

ISO 9001:2015

IATF 16949:2016 Certification

IATF 16949:2016

ISO 14001:2015 Certification

ISO 14001:2015

ISO 13485:2016 Certification

ISO 13485:2016

Frequently Asked Questions

What is the minimum order quantity for insert molding?

Our standard minimum order quantity is 500 pieces, but this is negotiable depending on the complexity of the part and insert requirements. We can discuss lower quantities for prototype or development phases.

What types of inserts can you use in insert molding?

We can insert a wide variety of metal components including threaded inserts, bushings, bearings, electrical contacts, pins, and custom metal parts. Common insert materials include brass, stainless steel, aluminum, copper, and various specialty alloys.

What is the typical lead time for insert molded components?

Mold fabrication typically takes 7-10 business days. Once the mold is ready, production parts can be delivered within 3-5 business days. Total lead time from design to delivery is usually 10-15 business days.

Can you provide design assistance for insert molding?

Yes, our engineering team can provide comprehensive design assistance for insert molding. We help optimize insert placement, plastic flow, and bonding between metal and plastic to ensure manufacturability and performance.

What quality control measures do you have for insert molding?

We implement rigorous quality control including dimensional inspection, insert placement verification, pull-out testing, and visual inspection. Our ISO 9001 certified quality management system ensures consistent quality across all production runs.

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Ready to Get Started?

Contact us today for a free quote on your insert molding project