Service
Insert Molding Components
Process
Insert Molding
Tolerance
±0.05mm
Lead Time
7-10 Days
MOQ
500 Pieces
Max Part Size
300mm x 300mm
Insert molding is a specialized injection molding process that combines metal inserts with plastic components in a single operation, creating strong, integrated assemblies. This technique eliminates the need for secondary assembly operations and produces parts with superior mechanical properties. Our advanced insert molding capabilities enable us to manufacture complex components with precise metal-to-plastic interfaces, ensuring optimal performance and reliability in demanding applications.
Our insert molding services support a wide variety of metal inserts including threaded inserts, bushings, bearings, electrical contacts, and custom metal components. We work with various insert materials such as brass, stainless steel, aluminum, and specialty alloys, combined with engineering plastics including ABS, polycarbonate, nylon, PEEK, and more. Our expertise in material selection ensures that your insert molded components achieve the perfect balance of strength, durability, and functionality.
From design assistance and prototyping to high-volume production, we provide comprehensive insert molding solutions. Our engineering team can help optimize your designs for manufacturability, ensuring proper insert placement, adequate plastic flow, and optimal bonding between metal and plastic. With our precision tooling and quality control systems, we deliver insert molded components that meet the most stringent requirements for automotive, electronics, medical, and industrial applications.
| Service Type | Insert Molding Components |
| Process | Insert Molding |
| Tolerance | ±0.05mm (±0.002") standard, tighter on request |
| Insert Materials | Brass, Stainless Steel, Aluminum, Copper, Specialty Alloys |
| Plastic Materials | ABS, Polycarbonate, Nylon, PEEK, POM, PP, TPE, TPU, and more |
| Max Part Size | 300mm x 300mm x 200mm |
| Min Wall Thickness | 0.8mm |
| Lead Time | 7-10 days for mold, 3-5 days for production |
| MOQ | 500 pieces (negotiable) |
| Certifications | ISO 9001:2015, IATF 16949:2016, ISO 13485:2016 |
Automotive connectors, sensor housings, and electrical components
Electrical connectors, terminals, and switch components
Electronic housings, connectors, and device components
Medical device components, surgical instruments, and housings
Industrial machinery components, bearings, and mechanical parts
Consumer electronics, appliances, and household items
Insert Molding Machines
Precision Tolerance
Days Delivery
Max Part Size
ISO 9001:2015
IATF 16949:2016
ISO 14001:2015
ISO 13485:2016
Our standard minimum order quantity is 500 pieces, but this is negotiable depending on the complexity of the part and insert requirements. We can discuss lower quantities for prototype or development phases.
We can insert a wide variety of metal components including threaded inserts, bushings, bearings, electrical contacts, pins, and custom metal parts. Common insert materials include brass, stainless steel, aluminum, copper, and various specialty alloys.
Mold fabrication typically takes 7-10 business days. Once the mold is ready, production parts can be delivered within 3-5 business days. Total lead time from design to delivery is usually 10-15 business days.
Yes, our engineering team can provide comprehensive design assistance for insert molding. We help optimize insert placement, plastic flow, and bonding between metal and plastic to ensure manufacturability and performance.
We implement rigorous quality control including dimensional inspection, insert placement verification, pull-out testing, and visual inspection. Our ISO 9001 certified quality management system ensures consistent quality across all production runs.
Contact us today for a free quote on your insert molding project