Typical CNC parts for machinery OEMs: shafts, splined shafts, flanges, bearing rings and drawing-based spare parts in 42CrMo4, C45 and 16MnCr5. Batches from 1 piece, DIN ISO 2768-mK, EN 10204 3.1.
| Shafts / drive shafts | 42CrMo4, turned + ground |
| Splined shafts, flanges | 16MnCr5, 304/316, turned |
| Spare parts from drawing | Turning + milling, from 1 piece |
| Batch range | 1–10,000 pcs depending on family |
| Tolerance scheme | DIN ISO 2768-mK, grinding to drawing |
| Documentation | EN 10204 3.1, First Article Inspection |
German machinery and equipment manufacturers typically run lean in-house machining: core assembly and testing stay inside, while shafts, splined shafts, flanges, bearing rings and gear blanks are outsourced as Lohnfertigung against drawings with DIN ISO 2768-mK default tolerances and framework agreements with first article approval.
The second, fast-growing demand is spare-part resupply (Ersatzteile nach Zeichnung): mature machines in the field need replacement parts for years — often in batches from a single piece, where a flexible CNC shop with bar-stock processes and no tooling overhead can step in where volume-oriented suppliers cannot.
| Component (DE / EN) | Typical material | Process | Typical batch |
|---|---|---|---|
| Wellen / Antriebswellen (shafts, drive shafts) | 42CrMo4, C45, 16MnCr5 | turning + cylindrical grinding | 50–2,000 pcs |
| Keilwellen (splined shafts) | 16MnCr5, 42CrMo4 | turning + spline milling | 50–1,000 pcs |
| Flansche (flanges) | 304/316, C45 | turning | 100–5,000 pcs |
| Zahnrad-Rohlinge / Getriebebauteile (gear blanks) | 16MnCr5, C45 | turning (hobbing by customer) | 200–5,000 pcs |
| Lagerringe / Distanzhülsen (bearing rings, spacers) | 1.0718, C45, copper alloys | turning + grinding | 500–10,000 pcs |
| Ersatzteile nach Zeichnung (spare parts from drawing) | per drawing | turning + milling mixed | 1–500 pcs |
Part names are listed with their common German designations, as they appear on typical machinery drawings.
The standard flow: drawing review and quotation within 48 hours, first samples in 7–15 days, first article inspection and approval, then series production against the approved reference. Batch sizes follow the table above — from single spare parts to tens of thousands of pieces per order, depending on the component family.
For repeat orders, tooling, program revisions and inspection records are kept on file, so call-offs remain consistent with the approved first article. Engineering changes — material substitutions, tolerance updates, packaging changes — are handled as controlled changes against the same records.
DIN ISO 2768-mK applies as the default tolerance scheme for unspecified dimensions. EN 10204 3.1 inspection certificates are standard for metallic parts, First Article Inspection supports the approval step, and RoHS/REACH declarations are available where required. Surface treatment, cleanliness and packaging requirements are confirmed per drawing.
What is the minimum batch for spare parts?
For bar-stock spare parts, single pieces are possible — no tooling overhead applies. Batches of 1–500 pieces are the typical spare-part range.
Can you handle heat-treated materials like 42CrMo4 QT?
Yes. Parts can be machined before heat treatment and finished (ground) after, or supplied machined-only with heat treatment coordinated per drawing.
Which documents accompany a spare-part order?
EN 10204 3.1 inspection certificate, First Article Inspection on request, and dimensional reports against the drawing.
How fast can a spare part be delivered?
Quotation within 48 hours after drawing review; production planning follows the part family — simple turned parts ship in days, ground parts in 2–3 weeks.
Send your drawing — Sinbo Precision will review material, tolerance scheme and batch plan and return a quotation within 48 hours. Samples in 7–15 days.
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