Overmolding Services - Multi-Material Overmolding
Overmolding Detail View
Overmolding Application
Overmolding Precision
Overmolding Close-up

Overmolding Services

Quick Specifications

Service

Overmolding Services

Process

Two-Shot Injection Molding

Tolerance

±0.05mm

Lead Time

7-10 Days

MOQ

500 Pieces

Max Part Size

300mm x 300mm

Product Overview

Overmolding is an advanced injection molding process that combines two or more materials into a single part, creating products with enhanced functionality, improved ergonomics, and superior aesthetics. This two-shot molding technology allows us to produce parts with soft-touch surfaces, multiple colors, and integrated features that would be difficult or impossible to achieve with single-material molding. Our overmolding capabilities enable manufacturers to create products that stand out in the marketplace with unique designs and improved user experience.

Our overmolding services support a wide range of material combinations, including rigid substrates overmolded with soft TPE or TPU materials, as well as multi-color overmolding for visual appeal. We specialize in producing overmolded components for consumer electronics, medical devices, automotive parts, and industrial equipment. Our engineering team works closely with you to select the optimal material combinations and design features to achieve your specific performance requirements and aesthetic goals.

With our state-of-the-art two-shot injection molding machines and expertise in overmolding technology, we deliver high-quality parts with strong material bonding and consistent quality. From prototype development to high-volume production, we provide comprehensive overmolding solutions tailored to your specific needs. Our quality control processes ensure that every overmolded part meets the highest standards for material adhesion, dimensional accuracy, and surface finish.

Technical Specifications

Service Type Overmolding Services
Process Two-Shot Injection Molding
Tolerance ±0.05mm (±0.002") standard, tighter on request
Material ABS, PC, PP, TPE, TPU, Silicone, Multi-color combinations
Max Part Size 300mm x 300mm x 200mm
Min Wall Thickness 0.8mm
Lead Time 7-10 days for mold, 3-5 days for production
MOQ 500 pieces (negotiable)
Certifications ISO 9001:2015, IATF 16949:2016, ISO 13485:2016

Applications

Consumer Electronics

Phone cases, handles, and soft-touch grips

Medical Devices

Medical device grips, handles, and ergonomic components

Automotive

Automotive interior components, knobs, and controls

Power Tools

Tool handles, grips, and ergonomic components

Household Products

Kitchen utensils, appliance handles, and consumer goods

Gaming Devices

Game controllers, buttons, and gaming accessories

Manufacturing Capabilities

20+

Two-Shot Molding Machines

±0.05mm

Precision Tolerance

7-10

Days Delivery

300mm

Max Part Size

Quality Assurance

ISO 9001:2015 Certification

ISO 9001:2015

IATF 16949:2016 Certification

IATF 16949:2016

ISO 14001:2015 Certification

ISO 14001:2015

ISO 13485:2016 Certification

ISO 13485:2016

Frequently Asked Questions

What is the minimum order quantity for overmolding services?

Our standard minimum order quantity is 500 pieces, but this is negotiable depending on the complexity of the part and material requirements. We can discuss lower quantities for prototype or development phases.

What is the typical lead time for overmolded parts?

Mold fabrication typically takes 7-10 business days. Once the mold is ready, production parts can be delivered within 3-5 business days. Total lead time from design to delivery is typically 10-15 business days.

What material combinations can you overmold?

We can overmold various material combinations including rigid plastics (ABS, PC, PP) with soft materials (TPE, TPU, silicone). We also offer multi-color overmolding for visual appeal and branding applications.

What are the advantages of overmolding vs. assembly?

Overmolding eliminates the need for assembly, reduces part count, improves product reliability, and enables unique design features. It also provides better material bonding and can reduce overall production costs.

What is the maximum part size you can overmold?

Our two-shot injection molding machines can produce parts up to 300mm x 300mm x 200mm. For larger parts, we can discuss alternative molding solutions or multi-part assemblies.

Related Products

Thermoplastic Injection Molding

Thermoplastic Injection Molding

High-volume plastic parts

Learn More →
Thermoset Injection Molding

Thermoset Injection Molding

High-performance thermoset parts

Learn More →
Insert Molding Components

Insert Molding Components

Metal insert molded parts

Learn More →
Custom Injection Molding

Custom Injection Molding

Tailored injection molding solutions

Learn More →

Ready to Get Started?

Get an instant quote for your overmolding project