Precision Manufacturing

Tolerance & Precision Tables

Comprehensive guide to machining tolerances, precision capabilities, and quality standards

ISO Standards
±0.005mm Precision
IATF 16949:2016

Precision Manufacturing Standards

Our tolerance tables provide comprehensive reference data for various manufacturing processes. From standard machining tolerances to specialized precision requirements, find the exact specifications for your project.

CNC Tolerances

Standard and precision machining capabilities

Molding Tolerances

Injection molding precision standards

PM & MIM

Powder metallurgy tolerance ranges

3D Printing

Additive manufacturing precision levels

CNC Machining Tolerances

Standard tolerance ranges for different materials and processes

Standard Machining Tolerances (ISO 2768-m)

Dimension Range (mm) Linear Tolerance (mm) Angular Tolerance Flatness (mm) Surface Roughness (Ra)
≤ 6 ±0.1 ±1° 0.05 1.6-3.2
6 - 30 ±0.1 ±30' 0.05 1.6-3.2
30 - 120 ±0.15 ±20' 0.1 1.6-3.2
120 - 400 ±0.2 ±10' 0.15 3.2-6.3
400 - 1000 ±0.3 ±5' 0.2 3.2-6.3

Material-Specific Precision Capabilities

Aluminum Alloys

Standard Tolerance: ±0.025mm
Precision Tolerance: ±0.005mm
Bore Tolerance: H6-H7
Surface Finish: Ra 0.8-1.6
Positional Tolerance: ±0.01mm

Steel Alloys

Standard Tolerance: ±0.025mm
Precision Tolerance: ±0.005mm
Bore Tolerance: H6-H7
Surface Finish: Ra 0.8-3.2
Positional Tolerance: ±0.01mm

Titanium Alloys

Standard Tolerance: ±0.05mm
Precision Tolerance: ±0.01mm
Bore Tolerance: H7-H8
Surface Finish: Ra 1.6-3.2
Positional Tolerance: ±0.02mm

Geometric Dimensioning & Tolerancing (GD&T)

Circularity
±0.005mm
Cylindricity
±0.01mm
Flatness
0.005mm/100mm
Perpendicularity
±0.01mm/100mm
Parallelism
±0.01mm/100mm
Profile
±0.01mm
Position
±0.01mm
Symmetry
±0.01mm

Injection Molding Tolerances

Comprehensive tolerance standards for plastic injection molding

Standard Molding Tolerances

Dimension (mm) Commercial Precision
< 25 ±0.15 ±0.05
25 - 50 ±0.20 ±0.08
50 - 100 ±0.25 ±0.10
100 - 150 ±0.30 ±0.15
> 150 ±0.40 ±0.20

Material-Specific Tolerances

ABS (Acrylonitrile Butadiene Styrene)
• Shrinkage: 0.5-0.8%
• Warpage: ±0.1mm
• Dimensional: ±0.2% of size
• Surface: Ra 0.8-1.6
Polycarbonate (PC)
• Shrinkage: 0.6-0.9%
• Warpage: ±0.15mm
• Dimensional: ±0.3% of size
• Surface: Ra 0.4-0.8
Polypropylene (PP)
• Shrinkage: 1.5-2.0%
• Warpage: ±0.3mm
• Dimensional: ±0.5% of size
• Surface: Ra 1.6-3.2

Powder Metallurgy & MIM Tolerances

Precision capabilities for powder metal and metal injection molding

Conventional PM

Linear Tolerance: ±0.1-0.3%
Wall Thickness: ±0.05mm
Hole Diameter: ±0.1mm
Flatness: 0.05mm/100mm
Surface Finish: Ra 1.6-3.2

Metal Injection Molding

Linear Tolerance: ±0.3-0.5%
Wall Thickness: ±0.02mm
Hole Diameter: ±0.05mm
Flatness: 0.03mm/100mm
Surface Finish: Ra 0.8-1.6

Metal 3D Printing

Linear Tolerance: ±0.1-0.2mm
Wall Thickness: ±0.05mm
Hole Diameter: ±0.1mm
Flatness: 0.1mm/100mm
Surface Finish: Ra 6.3-12.5

Quality Standards & Certifications

Our precision capabilities meet international quality standards

International Standards

ISO 9001:2015:2015
Quality Management System
IATF 16949:2016:2016
Automotive Quality Management
ISO 14001:2015:2015
Environmental Management

Measurement Equipment

CMM (Coordinate Measuring)
Accuracy: ±0.001mm
Optical Comparator
Magnification: 10x-100x
Surface Profilometer
Ra measurement: 0.01-20μm

Download Complete Tolerance Reference

Get our comprehensive PDF reference guide with detailed tolerance tables, GD&T symbols, and quality standards.

Complete Tolerance Tables

Comprehensive reference guide

GD&T Reference Guide

Symbols and applications

Quality Control Checklist

Inspection and verification

Need help with tolerance specifications?

Tolerance FAQs

Common questions about manufacturing tolerances

What tolerance should I specify for my parts?

Start with the loosest tolerance that meets your functional requirements. Tighter tolerances increase costs significantly. Standard tolerances (±0.1mm) work for most applications.

How does material affect achievable tolerances?

Material properties like hardness, thermal expansion, and machinability affect achievable tolerances. Softer materials generally allow tighter tolerances than harder materials.

What's the difference between standard and precision tolerances?

Standard tolerances (±0.1mm) are suitable for most applications. Precision tolerances (±0.005mm) require specialized equipment and processes, with significantly higher costs.

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