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工艺
定制 Die Casting
材料
铝合金, 锌合金, Mg
公差
±0.05mm
交期
2-4 周
最小起订量
100 件
Max Weight
25kg
定制 压铸 服务 at 新博精密 provide tailored solutions for 制造 复杂 metal 零件 具有出色 精密 and consistency. 我们的定制 压铸 能力 span 铝合金, 锌合金, and 镁合金 合金s, allowing us to select the optimal 材料 for your specific application requirements. From initial design consultation through final 生产, our engineering team works closely 具有you to develop 定制 压铸 solutions that meet your exact 规格, performance requirements, and budget constraints.
我们的定制 压铸 工艺 begins 具有comprehensive design for manufacturability analysis, where our engineers evaluate your part geometry, 材料 selection, and 生产 volume to recommend the most efficient 压铸 approach. We design and manufacture 精密 tooling optimized for your specific part requirements, ensuring consistent quality and extended mold life. 我们的先进 压铸 equipment includes hot chamber and cold chamber machines, enabling us to handle a wide range of part sizes and 生产 volumes 具有出色 efficiency.
Beyond the casting 工艺, 我们为immediate integration into your products提供comprehensive secondary operations 包括CNC 加工、表面处理ing, assembly,和quality inspection to deliver complete, ready-to-use 组件. 我们的定制 压铸 服务 是 supported by rigorous 质量控制 systems, 包括first article inspection、in-工艺 monitoring,和final validation to ensure every part meets your 规格. With our USA 仓库 and efficient logistics, you 能够 receive your 定制 die cast 零件 快速ly, ready。
| 工艺 | 定制 Die Casting (Hot & Cold Chamber) |
| 材料 | 铝合金 (A360, A380, ADC12), 锌合金 (Zamak 3, 5, ZA-8, 12, 27), 镁合金 (AZ91D, AM60B) |
| Part Weight | 0.1g - 25kg |
| Wall Thickness | 0.5mm - 15mm |
| 公差 | ±0.05mm (±0.002") |
| 表面处理 | Ra 1.6-3.2μm (as-cast), Ra 0.8-1.6μm (machined) |
| 交期 | 2-4 weeks (tooling), 1-2 周 (production) |
| 最小起订量 | 100 pieces (production), 1000 件 (economical) |
| Certifications | ISO 9001, IATF 16949 |
轻量化, 优异 strength-to-weight ratio, good corrosion resistance
优异 castability, 高精度, good 表面处理
Lightest structural metal, 优异 strength, good damping characteristics
General purpose 铝合金 具有优异 properties
锌合金 合金s 具有varying strength and hardness
Specialized 合金s for specific 应用
Engine 组件, transmission housings, and structural 零件
Aircraft 组件 and structural assemblies
Enclosures, heat sinks, and electronic 组件
Machine 组件 and equipment housings
LED housings and lighting fixtures
Hand tools and hardware 组件
Max Part Weight
精密 公差
周 交期
Years Experience
ISO 9001:2015
IATF 16949:2016
ISO 14001:2015
SA 8000:2014
我们的最小起订量 quantity 是 100 pieces for 生产 runs. For 原型 quantities, we 能够 accommodate smaller orders 具有appropriate tooling costs. Economical 生产 typically begins at 1000 件 or more.
Tooling 交货期 是 typically 2-4 weeks depending on mold 复杂ity. 生产 交期 是 1-2 周 after tooling 是 complete. Expedited options 是 available for urgent requirements.
We accept STEP, IGES, Parasolid, and native CAD files. 我们的engineering team 能够 work 具有various formats and provide design for 压铸 guidance to optimize your 零件 for manufacturability.
We offer comprehensive post-工艺ing 包括CNC 加工、drilling, tapping, 表面处理ing, 粉末涂层, 阳极氧化, plating,和assembly 服务 to deliver complete, ready-to-use 组件.
State-of-the-art 压铸 equipment and 精密 tooling for consistent quality.
Experienced engineers and technicians dedicated to your project success.
Rigorous 质量控制 and 认证 to industry standards.
快速周转 times 具有USA 仓库 for 快速 distribution.
成本效益高 solutions without compromising on quality.
Dedicated 定制er service and technical support throughout your project.