>>
High Pressure Die Casting - Precision Metal Parts
High Pressure Die Casting Parts High Pressure Die Casting Process High Pressure Die Casting Surface High Pressure Die Casting Quality

High Pressure Die Casting

快速规格

工艺

High Pressure Die Casting

材料

铝合金, 锌合金, Mg

公差

±0.05mm

交期

2-4 周

最小起订量

100 件

Max Weight

30kg

产品概述

High pressure 压铸 (HPDC) at 新博精密 delivers 精密 metal 零件 具有出色 dimensional 精度, 优异 表面处理, and 优质 mechanical properties. 我们的HPDC 工艺 injects molten metal into 精密 steel molds at high pressure and velocity, producing 复杂 geometries 具有thin walls, 复杂 详情, and 严格 公差s that 是 difficult or impossible to achieve 具有other 制造 methods. 这种先进 工艺 enables high-volume 生产 of consistent quality 零件 具有minimal post-工艺ing requirements.

我们的high pressure 压铸 能力 include both hot chamber and cold chamber 工艺es, optimized for different 材料 types and part requirements. Hot chamber 压铸 是 ideal for 锌合金 and 镁合金 合金s 具有lower melting points, offering 快速er cycle times and 优异 productivity. Cold chamber 压铸 是 used for 铝合金 and other high-melting-point 合金s, providing 优质 control over the casting 工艺 and 出色 part quality. 我们的engineering team selects the optimal 工艺 parameters for each application, ensuring optimal results.

Every high pressure die cast part undergoes rigorous 质量控制 包括dimensional inspection、visual examination, pressure testing for leak-严格 应用,和机械测试 when required. 我们为immediate use in your products提供comprehensive secondary operations 包括CNC 加工、表面处理ing, assembly,和quality inspection to deliver complete, ready-to-use 组件. With our USA 仓库 and efficient logistics, you 能够 receive your HPDC 零件 快速ly, ready。 Our team provides design for high pressure 压铸 guidance to optimize your 零件 for manufacturability and cost efficiency.

技术规格

工艺 High Pressure Die Casting (Hot & Cold Chamber)
材料 铝合金 (A360, A380, ADC12), 锌合金 (Zamak 3, 5, ZA-8, 12, 27), 镁合金 (AZ91D, AM60B)
Part Weight 0.1g - 30kg
Wall Thickness 0.5mm - 15mm
公差 ±0.05mm (±0.002")
表面处理 Ra 1.6-3.2μm (as-cast), Ra 0.8-1.6μm (machined)
交期 2-4 weeks (tooling), 1-2 周 (production)
最小起订量 100 pieces (production), 1000 件 (economical)
Certifications ISO 9001, IATF 16949

Process Types

Hot Chamber Die Casting

  • Ideal for 锌合金 and 镁合金 alloys
  • Faster cycle times
  • Lower melting point materials
  • Excellent for high-volume production
  • Reduced energy consumption

Cold Chamber Die Casting

  • Ideal for 铝合金 and high-melting alloys
  • Superior process control
  • Higher melting point materials
  • Excellent mechanical properties
  • Reduced porosity

材料选项

铝合金 Alloys

轻量化, 优异 strength-to-weight ratio, good corrosion resistance

锌合金 Alloys

优异 castability, 高精度, good 表面处理

镁合金 Alloys

Lightest structural metal, 优异 strength, good damping characteristics

A360/A380

General purpose 铝合金 具有优异 properties

Zamak Series

锌合金 合金s 具有varying strength and hardness

定制 Alloys

Specialized 合金s for specific 应用

应用领域

汽车工业

Engine 组件, transmission housings, and structural 零件

航空航天

Aircraft 组件 and structural assemblies

电子产品

Enclosures, heat sinks, and electronic 组件

工业应用

Machine 组件 and equipment housings

Lighting

LED housings and lighting fixtures

Hardware

Hand tools and hardware 组件

制造能力

30kg

Max Part Weight

±0.05mm

精密 公差

2-4

周 交期

100+

Years Experience

质量保证

ISO 9001:2015 Certification

ISO 9001:2015

IATF 16949:2016 Certification

IATF 16949:2016

ISO 14001:2015 Certification

ISO 14001:2015

SA 8000:2014 Certification

SA 8000:2014

常见问题

What is the 最小起订量 quantity?

我们的最小起订量 quantity 是 100 pieces for 生产 runs. For 原型 quantities, we 能够 accommodate smaller orders 具有appropriate tooling costs. Economical 生产 typically begins at 1000 件 or more.

What is the typical 交期?

Tooling 交货期 是 typically 2-4 weeks depending on mold 复杂ity. 生产 交期 是 1-2 周 after tooling 是 complete. Expedited options 是 available for urgent requirements.

What file formats do you accept?

We accept STEP, IGES, Parasolid, and native CAD files. 我们的engineering team 能够 work 具有various formats and provide design for 压铸 guidance to optimize your 零件 for manufacturability.

What post-processing options are available?

We offer comprehensive post-工艺ing 包括CNC 加工、drilling, tapping, 表面处理ing, 粉末涂层, 阳极氧化, plating,和assembly 服务 to deliver complete, ready-to-use 组件.

Why Choose 新博精密

先进 Technology

State-of-the-art HPDC equipment and 精密 tooling for consistent quality.

专家 Team

Experienced engineers and technicians dedicated to your project success.

质量 First

Rigorous 质量控制 and 认证 to industry standards.

快速 交付

快速周转 times 具有USA 仓库 for 快速 distribution.

有竞争力的价格

成本效益高 solutions without compromising on quality.

Excellent 支持

Dedicated 定制er service and technical support throughout your project.

Ready to Get Started?

联系我们 today for a 免费报价 on your high pressure 压铸 project