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工艺
High Pressure Die Casting
材料
铝合金, 锌合金, Mg
公差
±0.05mm
交期
2-4 周
最小起订量
100 件
Max Weight
30kg
High pressure 压铸 (HPDC) at 新博精密 delivers 精密 metal 零件 具有出色 dimensional 精度, 优异 表面处理, and 优质 mechanical properties. 我们的HPDC 工艺 injects molten metal into 精密 steel molds at high pressure and velocity, producing 复杂 geometries 具有thin walls, 复杂 详情, and 严格 公差s that 是 difficult or impossible to achieve 具有other 制造 methods. 这种先进 工艺 enables high-volume 生产 of consistent quality 零件 具有minimal post-工艺ing requirements.
我们的high pressure 压铸 能力 include both hot chamber and cold chamber 工艺es, optimized for different 材料 types and part requirements. Hot chamber 压铸 是 ideal for 锌合金 and 镁合金 合金s 具有lower melting points, offering 快速er cycle times and 优异 productivity. Cold chamber 压铸 是 used for 铝合金 and other high-melting-point 合金s, providing 优质 control over the casting 工艺 and 出色 part quality. 我们的engineering team selects the optimal 工艺 parameters for each application, ensuring optimal results.
Every high pressure die cast part undergoes rigorous 质量控制 包括dimensional inspection、visual examination, pressure testing for leak-严格 应用,和机械测试 when required. 我们为immediate use in your products提供comprehensive secondary operations 包括CNC 加工、表面处理ing, assembly,和quality inspection to deliver complete, ready-to-use 组件. With our USA 仓库 and efficient logistics, you 能够 receive your HPDC 零件 快速ly, ready。 Our team provides design for high pressure 压铸 guidance to optimize your 零件 for manufacturability and cost efficiency.
| 工艺 | High Pressure Die Casting (Hot & Cold Chamber) |
| 材料 | 铝合金 (A360, A380, ADC12), 锌合金 (Zamak 3, 5, ZA-8, 12, 27), 镁合金 (AZ91D, AM60B) |
| Part Weight | 0.1g - 30kg |
| Wall Thickness | 0.5mm - 15mm |
| 公差 | ±0.05mm (±0.002") |
| 表面处理 | Ra 1.6-3.2μm (as-cast), Ra 0.8-1.6μm (machined) |
| 交期 | 2-4 weeks (tooling), 1-2 周 (production) |
| 最小起订量 | 100 pieces (production), 1000 件 (economical) |
| Certifications | ISO 9001, IATF 16949 |
轻量化, 优异 strength-to-weight ratio, good corrosion resistance
优异 castability, 高精度, good 表面处理
Lightest structural metal, 优异 strength, good damping characteristics
General purpose 铝合金 具有优异 properties
锌合金 合金s 具有varying strength and hardness
Specialized 合金s for specific 应用
Engine 组件, transmission housings, and structural 零件
Aircraft 组件 and structural assemblies
Enclosures, heat sinks, and electronic 组件
Machine 组件 and equipment housings
LED housings and lighting fixtures
Hand tools and hardware 组件
Max Part Weight
精密 公差
周 交期
Years Experience
ISO 9001:2015
IATF 16949:2016
ISO 14001:2015
SA 8000:2014
我们的最小起订量 quantity 是 100 pieces for 生产 runs. For 原型 quantities, we 能够 accommodate smaller orders 具有appropriate tooling costs. Economical 生产 typically begins at 1000 件 or more.
Tooling 交货期 是 typically 2-4 weeks depending on mold 复杂ity. 生产 交期 是 1-2 周 after tooling 是 complete. Expedited options 是 available for urgent requirements.
We accept STEP, IGES, Parasolid, and native CAD files. 我们的engineering team 能够 work 具有various formats and provide design for 压铸 guidance to optimize your 零件 for manufacturability.
We offer comprehensive post-工艺ing 包括CNC 加工、drilling, tapping, 表面处理ing, 粉末涂层, 阳极氧化, plating,和assembly 服务 to deliver complete, ready-to-use 组件.
State-of-the-art HPDC equipment and 精密 tooling for consistent quality.
Experienced engineers and technicians dedicated to your project success.
Rigorous 质量控制 and 认证 to industry standards.
快速周转 times 具有USA 仓库 for 快速 distribution.
成本效益高 solutions without compromising on quality.
Dedicated 定制er service and technical support throughout your project.
联系我们 today for a 免费报价 on your high pressure 压铸 project