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Service
Insert Molding Components
工艺
Insert Molding
公差
±0.05mm
交期
7-10 天
最小起订量
500 件
Max 零件尺寸
300mm x 300mm
Insert molding 是 a specialized 注塑成型 工艺 that combines metal inserts 具有塑料 组件 in a single operation, creating strong, integrated assemblies. 这种technique eliminates the need for secondary assembly operations and produces 零件 具有优质 mechanical properties. 我们的先进 insert molding 能力 enable us to manufacture 复杂 组件 具有precise metal-to-塑料 interfaces, ensuring optimal performance and reliability in demanding 应用.
我们的insert molding 服务 support a wide variety of metal inserts 包括threaded inserts、bushings, bearings, electrical contacts,和定制 metal 组件. We work 具有various insert 材料s 如黄铜, 不锈钢, 铝合金, and specialty 合金s, combined 具有engineering 塑料s 包括ABS、polycarbonate, nylon, PEEK, 等. 我们的expertise in 材料 selection ensures that your insert molded 组件 achieve the perfect balance of strength, durability,和functionality.
From design assistance and 原型制作 to high-volume 生产, we provide comprehensive insert molding solutions. 我们的engineering team 能够 help optimize your designs for manufacturability, ensuring proper insert placement, adequate 塑料 flow, and optimal bonding between metal and 塑料. With our 精密 tooling and 质量控制 systems, we deliver insert molded 组件 that meet the most stringent requirements for 汽车, 电子, 医疗, and 工业 应用.
| Service Type | Insert Molding Components |
| 工艺 | Insert Molding |
| 公差 | ±0.05mm (±0.002") standard, tighter on request |
| Insert Materials | 黄铜, 不锈钢, 铝合金, Copper, Specialty Alloys |
| 塑料 Materials | ABS, Polycarbonate, 尼龙, PEEK, POM, PP, TPE, TPU, 等 |
| Max 零件尺寸 | 300mm x 300mm x 200mm |
| Min Wall Thickness | 0.8mm |
| 交期 | 7-10 days for mold, 3-5 天 for production |
| 最小起订量 | 500 件 (negotiable) |
| Certifications | ISO 9001:2015, IATF 16949:2016, ISO 13485:2016 |
汽车 connectors, sensor housings, and electrical 组件
Electrical connectors, terminals, and switch 组件
Electronic housings, connectors, and device 组件
医疗 device 组件, surgical instruments, and housings
工业 machinery 组件, bearings, and mechanical 零件
消费电子, appliances, and household items
Insert Molding Machines
精密 公差
天 交付
Max 零件尺寸
ISO 9001:2015
IATF 16949:2016
ISO 14001:2015
ISO 13485:2016
我们的standard 最小起订量 quantity 是 500 件, but this 是 negotiable depending on the 复杂ity of the part and insert requirements. We 能够 discuss lower quantities for 原型 or development phases.
We 能够 insert a wide variety of metal 组件 包括threaded inserts、bushings, bearings, electrical contacts, pins,和定制 metal 零件. Common insert 材料s include 黄铜, 不锈钢, 铝合金, 铜, and various specialty 合金s.
Mold fabrication typically takes 7-10 business days. Once the mold 是 ready, 生产 零件 能够 be delivered within 3-5 business days. Total 交期 来自design to 交付 是 usually 10-15 business 天.
Yes, our engineering team 能够 provide comprehensive design assistance for insert molding. We help optimize insert placement, 塑料 flow, and bonding between metal and 塑料 to ensure manufacturability and performance.
We implement rigorous 质量控制 包括dimensional inspection、insert placement verification, pull-out testing,和visual inspection. 我们的ISO 9001认证 quality management system ensures consistent quality across all 生产 runs.
联系我们 today for a 免费报价 on your insert molding project