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Insert Molding Components - Metal Insert Molding
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Insert Molding 组件

快速规格

Service

Insert Molding Components

工艺

Insert Molding

公差

±0.05mm

交期

7-10 天

最小起订量

500 件

Max 零件尺寸

300mm x 300mm

产品概述

Insert molding 是 a specialized 注塑成型 工艺 that combines metal inserts 具有塑料 组件 in a single operation, creating strong, integrated assemblies. 这种technique eliminates the need for secondary assembly operations and produces 零件 具有优质 mechanical properties. 我们的先进 insert molding 能力 enable us to manufacture 复杂 组件 具有precise metal-to-塑料 interfaces, ensuring optimal performance and reliability in demanding 应用.

我们的insert molding 服务 support a wide variety of metal inserts 包括threaded inserts、bushings, bearings, electrical contacts,和定制 metal 组件. We work 具有various insert 材料s 如黄铜, 不锈钢, 铝合金, and specialty 合金s, combined 具有engineering 塑料s 包括ABS、polycarbonate, nylon, PEEK, 等. 我们的expertise in 材料 selection ensures that your insert molded 组件 achieve the perfect balance of strength, durability,和functionality.

From design assistance and 原型制作 to high-volume 生产, we provide comprehensive insert molding solutions. 我们的engineering team 能够 help optimize your designs for manufacturability, ensuring proper insert placement, adequate 塑料 flow, and optimal bonding between metal and 塑料. With our 精密 tooling and 质量控制 systems, we deliver insert molded 组件 that meet the most stringent requirements for 汽车, 电子, 医疗, and 工业 应用.

技术规格

Service Type Insert Molding Components
工艺 Insert Molding
公差 ±0.05mm (±0.002") standard, tighter on request
Insert Materials 黄铜, 不锈钢, 铝合金, Copper, Specialty Alloys
塑料 Materials ABS, Polycarbonate, 尼龙, PEEK, POM, PP, TPE, TPU, 等
Max 零件尺寸 300mm x 300mm x 200mm
Min Wall Thickness 0.8mm
交期 7-10 days for mold, 3-5 天 for production
最小起订量 500 件 (negotiable)
Certifications ISO 9001:2015, IATF 16949:2016, ISO 13485:2016

应用领域

汽车工业

汽车 connectors, sensor housings, and electrical 组件

Electrical 组件

Electrical connectors, terminals, and switch 组件

电子产品

Electronic housings, connectors, and device 组件

医疗设备

医疗 device 组件, surgical instruments, and housings

工业设备

工业 machinery 组件, bearings, and mechanical 零件

消费产品

消费电子, appliances, and household items

制造能力

30+

Insert Molding Machines

±0.05mm

精密 公差

7-10

天 交付

300mm

Max 零件尺寸

质量保证

ISO 9001:2015 Certification

ISO 9001:2015

IATF 16949:2016 Certification

IATF 16949:2016

ISO 14001:2015 Certification

ISO 14001:2015

ISO 13485:2016 Certification

ISO 13485:2016

常见问题

What is the 最小起订量 quantity for insert molding?

我们的standard 最小起订量 quantity 是 500 件, but this 是 negotiable depending on the 复杂ity of the part and insert requirements. We 能够 discuss lower quantities for 原型 or development phases.

What types of inserts can you use in insert molding?

We 能够 insert a wide variety of metal 组件 包括threaded inserts、bushings, bearings, electrical contacts, pins,和定制 metal 零件. Common insert 材料s include 黄铜, 不锈钢, 铝合金, 铜, and various specialty 合金s.

What is the typical 交期 for insert molded components?

Mold fabrication typically takes 7-10 business days. Once the mold 是 ready, 生产 零件 能够 be delivered within 3-5 business days. Total 交期 来自design to 交付 是 usually 10-15 business 天.

Can you provide design assistance for insert molding?

Yes, our engineering team 能够 provide comprehensive design assistance for insert molding. We help optimize insert placement, 塑料 flow, and bonding between metal and 塑料 to ensure manufacturability and performance.

What 质量控制 measures do you have for insert molding?

We implement rigorous 质量控制 包括dimensional inspection、insert placement verification, pull-out testing,和visual inspection. 我们的ISO 9001认证 quality management system ensures consistent quality across all 生产 runs.

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