>>
Fine Blanking Components - High Precision
Fine Blanking Components Fine Blanking Process Fine Blanking Edge Fine Blanking Quality

Fine Blanking 组件

快速规格

工艺

Fine Blanking

材料

Steel, Al, Cu, 黄铜

公差

±0.01mm

交期

2-4 周

最小起订量

500 件

Max Thickness

12mm

产品概述

Fine blanking 组件 at 新博精密 deliver 出色 精密 具有smooth, shear-free edges that eliminate the need for secondary 加工 operations. 我们的fine blanking 工艺 uses a specialized press 具有triple-action tooling that applies simultaneous blanking, counter-pressure, and vee-ring forces to produce 零件 具有出色ly clean edges, 严格 公差s, and flat surfaces. 这种先进 制造 method 是 ideal for 应用 requiring 高精度 and 优异 surface quality, particularly in the 汽车, 电子, and 精密 equipment industries.

我们的fine blanking 能力 include 零件 具有thicknesses 最大 12mm and 公差s as 严格 as ±0.01mm, 具有edge quality that rivals machined 组件. The fine blanking 工艺 produces 零件 具有fully sheared edges, eliminating the characteristic fracture zone and burr associated 具有conventional stamping. 这种results in 零件 that 是 ready for immediate use without additional deburring or finishing operations, reducing 生产 time and cost while maintaining 出色 quality. 我们的engineering team designs and manufactures 精密 fine blanking dies optimized for your specific part requirements.

Every fine blanked component undergoes rigorous 质量控制 包括dimensional inspection、edge quality assessment,和functional testing when required. 我们为immediate use in your products提供comprehensive secondary operations 包括CNC 加工、tapping,和表面处理ing to deliver complete, ready-to-use 组件. With our USA 仓库 and efficient logistics, you 能够 receive your fine blanking 组件 快速ly, ready。 Our team provides design for fine blanking guidance to optimize your 零件 for manufacturability and cost efficiency.

技术规格

工艺 Fine Blanking
材料 Steel (1018, 1045, 4140), 铝合金 (6061, 5052), Copper, 黄铜, 不锈钢
Material Thickness 0.5mm - 12mm
零件尺寸 最大 300mm x 300mm
公差 ±0.01mm (±0.0004")
Edge Quality Fully sheared, Ra 0.8-1.6μm
交期 2-4 weeks (tooling), 1-2 周 (production)
最小起订量 500 pieces (production), 5000 件 (economical)
Certifications ISO 9001, IATF 16949

材料选项

Carbon Steel

1018, 1045 - 优异 formability and strength

铝合金

6061, 5052 - 轻量化 and 耐腐蚀

Copper

优异 electrical and thermal conductivity

黄铜

C360, C464 - Good corrosion resistance and machinability

不锈钢

304, 316 - 优异 corrosion resistance

定制 Alloys

Specialized 合金s for specific 应用

应用领域

汽车工业

Gears, synchronizer rings, and transmission 组件

电子产品

Contacts, terminals, and 精密 组件

精密 Equipment

Gears, levers, and mechanism 组件

工业应用

Gears, washers, and hardware 组件

Hardware

Washers, spacers, and 精密 hardware

医疗器械

Surgical instruments and 医疗 组件

制造能力

12mm

Max Thickness

±0.01mm

精密 公差

2-4

周 交期

100+

Years Experience

质量保证

ISO 9001:2015 Certification

ISO 9001:2015

IATF 16949:2016 Certification

IATF 16949:2016

ISO 14001:2015 Certification

ISO 14001:2015

SA 8000:2014 Certification

SA 8000:2014

常见问题

What is the 最小起订量 quantity?

我们的最小起订量 quantity 是 500 pieces for 生产 runs. For 原型 quantities, we 能够 accommodate smaller orders 具有appropriate tooling costs. Economical 生产 typically begins at 5000 件 or more.

What is the typical 交期?

Tooling 交货期 是 typically 2-4 weeks depending on die 复杂ity. 生产 交期 是 1-2 周 after tooling 是 complete. Expedited options 是 available for urgent requirements.

What file formats do you accept?

We accept STEP, IGES, Parasolid, and native CAD files. 我们的engineering team 能够 work 具有various formats and provide design for fine blanking guidance to optimize your 零件 for manufacturability.

What post-processing options are available?

We offer comprehensive post-工艺ing 包括CNC 加工、tapping, 表面处理ing, plating,和coating 服务 to deliver complete, ready-to-use 组件.

Why Choose 新博精密

先进 Technology

State-of-the-art fine blanking equipment and 精密 tooling.

专家 Team

Experienced engineers and technicians dedicated to your project success.

质量 First

Rigorous 质量控制 and 认证 to industry standards.

快速 交付

快速周转 times 具有USA 仓库 for 快速 distribution.

有竞争力的价格

成本效益高 solutions without compromising on quality.

Excellent 支持

Dedicated 定制er service and technical support throughout your project.

Ready to Get Started?

联系我们 today for a 免费报价 on your fine blanking project