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工艺
Pressure Die Casting
材料
A360, A380, ADC12
公差
±0.05mm
交期
2-4 周
最小起订量
100 件
Max Weight
20kg
铝合金 压铸 服务 at 新博精密 deliver 高质量, 复杂 铝合金零件 凭借优异 dimensional 精度 and 表面处理. 我们的pressure 压铸 工艺 injects molten 铝合金 into 精密 steel molds under high pressure, producing 零件 具有严格 公差s, thin walls, and 复杂 详情 that 是 difficult or impossible to achieve 具有other 制造 methods. With our 先进 压铸 equipment and experienced engineering team,我们能够produce 零件 weighing 来自a few grams to 20 kilograms 具有consistent quality。
我们的铝合金 portfolio includes A360 and A380 for general purpose 应用, ADC12 for 优异 castability and mechanical properties, and specialized 合金s for specific requirements 如high thermal conductivity, corrosion resistance, or strength. 每个合金 是 carefully selected based on your application requirements, considering factors 如mechanical properties, thermal characteristics, and environmental conditions. 我们的engineering team provides 专业 guidance on 合金 selection to ensure optimal performance and 经济高效ness.
Every aluminum die cast part undergoes rigorous 质量控制 包括dimensional inspection、visual examination,和机械测试 when required. 我们为immediate use in your products提供comprehensive secondary operations 包括CNC 加工、表面处理ing, 粉末涂层,和assembly to provide complete, ready-to-use 组件. With our USA 仓库 and efficient logistics, you 能够 receive your 铝合金 die cast 零件 快速ly, ready。 Our team provides design for 压铸 guidance to optimize your 零件 for manufacturability and cost efficiency.
| 工艺 | Pressure Die Casting |
| 材料 | A360, A380, ADC12, AlSi9Cu3, AlSi10Mg |
| Part Weight | 0.1g - 20kg |
| Wall Thickness | 0.8mm - 10mm |
| 公差 | ±0.05mm (±0.002") |
| 表面处理 | Ra 1.6-3.2μm (as-cast), Ra 0.8-1.6μm (machined) |
| 交期 | 2-4 weeks (tooling), 1-2 周 (production) |
| 最小起订量 | 100 pieces (production), 1000 件 (economical) |
| Certifications | ISO 9001, IATF 16949 |
优异 pressure 严格ness and corrosion resistance
General purpose 具有good mechanical properties
优异 castability and fluidity
高强度 and good machinability
Good strength and ductility
Specialized 合金s for specific 应用
Engine 组件, transmission 零件, and structural 组件
Aircraft 组件 and structural 零件
Heat sinks, enclosures, and electrical 组件
Machine 组件 and equipment housings
LED housings and lighting fixtures
Hand tools and hardware 组件
Max Part Weight
精密 公差
周 交期
Years Experience
ISO 9001:2015
IATF 16949:2016
ISO 14001:2015
SA 8000:2014
我们的最小起订量 quantity 是 100 pieces for 生产 runs. For 原型 quantities, we 能够 accommodate smaller orders 具有appropriate tooling costs. Economical 生产 typically begins at 1000 件 or more.
Tooling 交货期 是 typically 2-4 weeks depending on mold 复杂ity. 生产 交期 是 1-2 周 after tooling 是 complete. Expedited options 是 available for urgent requirements.
We accept STEP, IGES, Parasolid, and native CAD files. 我们的engineering team 能够 work 具有various formats and provide design for 压铸 guidance to optimize your 零件 for manufacturability.
我们为严格 公差s, shot blasting for surface preparation, 粉末涂层 for corrosion resistance, 阳极氧化 for enhanced appearance, and assembly 服务 for complete 组件提供comprehensive post-工艺ing including CNC 加工。
Tooling costs vary based on part 复杂ity, size, and required 精密. Simple molds may cost $1,000-$5,000, while 复杂 multi-cavity molds 能够 range 来自$10,000-$50,000 or more. 我们提供detailed quotations including tooling costs.
Yes, we 能够 produce 零件 最大 20kg in weight and dimensions 最大 600mm × 600mm × 600mm depending on the specific requirements. Larger 零件 may require special considerations for mold design and 生产 planning.
20+ years of 压铸 experience 具有专业 design guidance
2-4 周 tooling 交期 具有expedited options available
ISO 9001, IATF 16949 认证 quality management systems
Personal engineering support 来自design to 交付
Get an instant quote for your 铝合金 压铸 project today