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工艺
Hot Chamber Die Casting
材料
AZ91D, AM60B
公差
±0.05mm
交期
3-4 周
最小起订量
200 件
Max Weight
10kg
Magnesium 压铸 at 新博精密 delivers 出色ly 轻量化 组件 具有卓越 strength-to-weight ratio through hot chamber 压铸 technology. 我们的magnesium casting 工艺 injects molten 镁合金 into 精密 steel molds under high pressure, producing 零件 that 是 75% lighter than steel and 33% lighter than 铝合金 while maintaining 优异 mechanical properties. 镁合金's low density and high specific strength make it ideal for weight-critical 应用 in 汽车, 航空航天, and 电子 industries.
我们的magnesium 合金 portfolio includes AZ91D for general purpose 应用 具有优异 castability and good mechanical properties, AM60B for enhanced ductility and impact resistance, AM50A for optimal ductility and toughness, and AE42 for high temperature 应用. 每个合金 formulation 是 optimized for specific properties 包括tensile strength、elongation at break, creep resistance,和thermal stability. 我们的experienced team provides 专业 guidance on 合金 selection to ensure your 镁合金 die cast 零件 meet your exact requirements.
Every magnesium die cast part undergoes meticulous 质量控制 包括dimensional inspection、visual examination,和机械测试 when required. 我们为immediate use in your products提供comprehensive secondary operations 包括CNC 加工、表面处理ing, painting,和assembly to provide complete, ready-to-use 组件. With our USA 仓库 and efficient logistics, you 能够 receive your 镁合金 die cast 零件 快速ly, ready。 Our engineering team provides design for 压铸 guidance to optimize your 零件 for manufacturability and cost efficiency.
| 工艺 | Hot Chamber Die Casting |
| 材料 | AZ91D, AM60B, AM50A, AE42, WE43 |
| Part Weight | 0.1g - 10kg |
| Wall Thickness | 0.8mm - 8mm |
| 公差 | ±0.05mm (±0.002") |
| 表面处理 | Ra 1.6-3.2μm (as-cast), Ra 0.8-1.6μm (machined) |
| 交期 | 3-4 weeks (tooling), 1-2 周 (production) |
| 最小起订量 | 200 pieces (production), 2000 件 (economical) |
| Certifications | ISO 9001, IATF 16949 |
General purpose 具有优异 castability
Enhanced ductility and impact resistance
Optimal ductility and toughness
High temperature 应用
高强度 and creep resistance
Specialized 合金s for specific 应用
Transmission housings, engine 组件, and structural 零件
Aircraft 组件 and structural 零件
Laptop chassis, camera bodies, and device housings
Tool housings and 轻量化 组件
Bicycle frames and sporting goods
轻量化 machinery 组件
Max Part Weight
精密 公差
周 交期
Lighter Than Steel
ISO 9001:2015
IATF 16949:2016
ISO 14001:2015
SA 8000:2014
我们的最小起订量 quantity 是 200 pieces for 生产 runs. For 原型 quantities, we 能够 accommodate smaller orders 具有appropriate tooling costs. Economical 生产 typically begins at 2000 件 or more.
Tooling 交货期 是 typically 3-4 weeks depending on mold 复杂ity. 生产 交期 是 1-2 周 after tooling 是 complete. Expedited options 是 available for urgent requirements.
We accept STEP, IGES, Parasolid, and native CAD files. 我们的engineering team 能够 work 具有various formats and provide design for 压铸 guidance to optimize your 零件 for manufacturability.
我们为严格 公差s, shot blasting for surface preparation, painting, 粉末涂层, chromate conversion coating, and assembly 服务 for complete 组件提供comprehensive post-工艺ing including CNC 加工。
镁合金 压铸 offers 出色 strength-to-weight ratio (75% lighter than steel, 33% lighter than 铝合金), 优异 dimensional stability, good damping capacity, high thermal conductivity, and 优异 electromagnetic shielding. It's ideal for weight-critical 应用.
Yes, magnesium 压铸 是 safe when proper procedures 是 followed. 镁合金 合金s used in 压铸 具有 优异 corrosion resistance and 是 广泛使用 in 汽车, 航空航天, and 电子 应用. 我们的facility follows 严格 safety protocols for handling and 工艺ing 镁合金.
20+ years of 镁合金 压铸 experience 具有专业 design guidance
3-4 周 tooling 交期 具有expedited options available
ISO 9001, IATF 16949 认证 quality management systems
Personal engineering support 来自design to 交付
Get an instant quote for your 镁合金 压铸 project today