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Thread Types
Picking the wrong thread system means parts that don't mate, leaks in fluid connections, or expensive rework. This page covers which thread to use, tap drill sizes for the common sizes, how to specify threads on drawings, and the mistakes that cause rejected parts.
Which Thread Type Do You Need?
Start here. Your application determines the thread system. Don't default to metric just because you prefer it — if the mating part is NPT, you need NPT.
| Application | Use This | Why |
| General fastening (EU/Asia/global) | Metric M (coarse) | Most common worldwide. Cheapest taps and fasteners. Default for new designs outside North America. |
| General fastening (North America) | UNC | Standard in US/Canada. Every hardware store stocks UNC fasteners. |
| Thin-wall tubing, vibration-prone | UNF | Fine pitch = more threads per inch = stronger in thin sections, resists loosening under vibration. |
| Hydraulic/pneumatic fittings (US origin) | NPT | Tapered, self-sealing with thread sealant. Standard on US-made hydraulic equipment. |
| Hydraulic/pneumatic fittings (EU/UK/Asia origin) | BSP (BSPP/BSPT) | 55-degree thread angle. Standard on European and Asian equipment. Parallel (BSPP) needs O-ring or sealant; tapered (BSPT) is self-sealing. |
| Lead screws, vises, linear actuators | ACME (inch) or Trapezoidal Tr (metric) | Strong, square-ish thread profile designed to transmit motion and handle axial loads. Standard for power transmission. |
| High-precision adjustment, micrometer spindles | Metric fine pitch | Finer pitch = finer adjustment per revolution. M10x0.75 instead of M10x1.5. |
| Electrical conduit, pipe fittings (legacy) | BSW / BSF | Whitworth threads. Still found on legacy British equipment and some electrical conduit. |
| Food/medical sanitary fittings | BSP parallel + O-ring or Tri-clamp | Smooth, sealable, cleanable. NPT's tapered threads trap debris. |
Thread Systems at a Glance
| System | Standard | Angle | Pitch Range | Sealing | Typical Use | Cost / Availability |
| Metric M | ISO 261/262 | 60° | 0.25–6.0 mm | Parallel — none | General fastening (global) | Lowest cost, widest availability |
| UNC | ASME B1.1 | 60° | 4–32 TPI | Parallel — none | General fastening (North America) | Low cost in US, limited outside |
| UNF | ASME B1.1 | 60° | 12–56 TPI | Parallel — none | Thin-wall, vibration, aerospace | Low cost in US, limited outside |
| BSW | BS 84 | 55° | 4–48 TPI | Parallel — none | Legacy British equipment | Medium — declining availability |
| BSP (BSPP) | ISO 228 | 55° | 11–28 TPI | Parallel — needs seal | Plumbing, hydraulics (EU/Asia) | Low in EU/Asia, medium in US |
| BSPT | ISO 7 | 55° | 11–28 TPI | Tapered — self-seal | Pipe connections (EU/Asia) | Low in EU/Asia, medium in US |
| NPT | ASME B1.20.1 | 60° | 8–27 TPI | Tapered — self-seal | Pipe connections (North America) | Low in US, medium elsewhere |
| NPTF | ASME B1.20.3 | 60° | 8–27 TPI | Dry seal — no sealant | Fuel lines, refrigeration | Medium — special taps |
| ACME | ASME B1.5 | 29° | 2–16 TPI | None (motion, not sealing) | Lead screws, vises, jacks | Medium — special tooling |
| Trapezoidal (Tr) | ISO 2901 | 30° | 1.5–44 mm | None (motion, not sealing) | Lead screws (metric designs) | Medium — special tooling |
Cost rule of thumb
Metric M taps and fasteners are the cheapest globally. UNC/UNF are cheapest in North America. Pipe threads (NPT/BSP) cost 20–40% more than standard fastener threads because the taps are specialized and used less often. ACME and Trapezoidal require custom tooling — expect 2–3x the cost of a standard thread. If your design doesn't require ACME, don't use it.
Metric Threads (ISO)
The most widely used thread system worldwide. Designated as M[diameter]x[pitch]. If no pitch is specified, coarse pitch is assumed. Fine pitch threads exist for each diameter and are used when you need finer adjustment, better vibration resistance, or higher strength in thin-walled sections.
Common Metric Threads & Tap Drill Sizes
| Designation | Diameter (mm) | Pitch (mm) | TPI | Tap Drill (mm) | Minor Dia. (mm) | Type |
| M2×0.4 | 2.0 | 0.40 | 63.5 | 1.60 | 1.467 | Coarse |
| M2.5×0.45 | 2.5 | 0.45 | 56.4 | 2.05 | 1.913 | Coarse |
| M3×0.5 | 3.0 | 0.50 | 50.8 | 2.50 | 2.359 | Coarse |
| M3×0.35 | 3.0 | 0.35 | 72.6 | 2.65 | 2.521 | Fine |
| M4×0.7 | 4.0 | 0.70 | 36.3 | 3.30 | 3.141 | Coarse |
| M5×0.8 | 5.0 | 0.80 | 31.7 | 4.20 | 4.019 | Coarse |
| M6×1.0 | 6.0 | 1.00 | 25.4 | 5.00 | 4.773 | Coarse |
| M8×1.25 | 8.0 | 1.25 | 20.3 | 6.80 | 6.466 | Coarse |
| M8×1.0 | 8.0 | 1.00 | 25.4 | 7.00 | 6.773 | Fine |
| M10×1.5 | 10.0 | 1.50 | 16.9 | 8.50 | 8.160 | Coarse |
| M10×1.25 | 10.0 | 1.25 | 20.3 | 8.80 | 8.466 | Fine |
| M10×1.0 | 10.0 | 1.00 | 25.4 | 9.00 | 8.773 | Fine |
| M12×1.75 | 12.0 | 1.75 | 14.5 | 10.20 | 9.853 | Coarse |
| M12×1.5 | 12.0 | 1.50 | 16.9 | 10.50 | 10.160 | Fine |
| M14×2.0 | 14.0 | 2.00 | 12.7 | 12.00 | 11.546 | Coarse |
| M16×2.0 | 16.0 | 2.00 | 12.7 | 14.00 | 13.546 | Coarse |
| M16×1.5 | 16.0 | 1.50 | 16.9 | 14.50 | 14.160 | Fine |
| M20×2.5 | 20.0 | 2.50 | 10.2 | 17.50 | 16.933 | Coarse |
| M20×1.5 | 20.0 | 1.50 | 16.9 | 18.50 | 18.160 | Fine |
| M24×3.0 | 24.0 | 3.00 | 8.5 | 21.00 | 20.319 | Coarse |
| M30×3.5 | 30.0 | 3.50 | 7.3 | 26.50 | 25.706 | Coarse |
Coarse vs Fine Pitch — When to Use Which
| Factor | Coarse Pitch (default) | Fine Pitch |
| Cost | Lower — standard taps, widest availability | 10–30% higher — less common taps, tighter machining |
| Speed | Faster to tap (fewer turns to thread) | Slower to tap (more turns per depth) |
| Vibration resistance | Adequate for most applications | Better — smaller helix angle resists loosening |
| Thin-wall strength | Less thread engagement in thin sections | More threads per mm = stronger in thin walls |
| Adjustment precision | Coarser adjustment per turn | Finer adjustment per turn (M10x1.0 moves 1mm/rev vs 1.5mm) |
| Stripping risk | Larger tooth = distributes load over fewer, bigger threads | Smaller tooth = more threads share the load, but each thread is weaker |
| Damage tolerance | More forgiving of nicks and debris | Less forgiving — damaged threads more likely to cross-thread |
When to use fine pitch Use fine pitch when: (1) the wall thickness is too thin for adequate coarse-pitch engagement, (2) the joint must resist vibration loosening, (3) you need finer axial adjustment, or (4) the application is aerospace or high-precision. Otherwise, stick with coarse — it's cheaper, faster, and less likely to cause problems during assembly.
Thread Depth Rules by Material
Thread engagement depth depends on the material. Softer materials need more engagement to develop full thread strength. Harder materials need less.
| Material | Min. Thread Depth | Recommended Depth | Why |
| Aluminum (6061, 7075) | 1.5×D | 1.5–2.0×D | Soft — needs more threads to avoid stripping under load |
| Steel (mild, 4140) | 1.0×D | 1.0–1.5×D | Strong enough with standard engagement |
| Stainless steel (304, 316) | 1.0×D | 1.0–1.25×D | Similar to steel. Galling risk means don't over-tighten. |
| Titanium (Ti6Al4V) | 0.75×D | 0.75–1.0×D | Very strong — deep threads are wasted machining time and cost |
| Brass / Bronze | 1.5×D | 1.5–2.0×D | Soft — strips easily. Consider helicoil if high load. |
| Plastics (nylon, Delrin) | 2.0×D | 2.0–2.5×D | Very soft — use coarse pitch, consider self-tapping or inserts |
| Cast iron | 1.0×D | 1.0–1.25×D | Brittle — deeper threads don't help because failure is by fracture, not stripping |
D = nominal thread diameter. Example: M6 in aluminum needs minimum 9mm thread depth (1.5 × 6).
Cost impact of excessive thread depth
Deep threads in hard materials (stainless, titanium) dramatically increase cycle time. Going from 1.0×D to 2.0×D on an M10 thread in 316 stainless adds 5 full turns of tapping — that's significant. If you don't need the extra strength, don't specify it.
Unified Threads (UNC/UNF)
The standard thread system in North America. UNC (Unified National Coarse) for general use; UNF (Unified National Fine) for thin walls, vibration, and precision applications. Same 60-degree thread angle as metric but sized in inches.
Common UNC/UNF Sizes & Tap Drill Sizes
| Designation | Diameter (mm) | Diameter (in) | TPI | Pitch (mm) | Tap Drill (mm) | Tap Drill (in) | Type |
| #0-80 UNF | 1.524 | 0.060 | 80 | 0.318 | 1.25 | #56 (1.18) | Fine |
| #1-64 UNC | 1.854 | 0.073 | 64 | 0.397 | 1.50 | #53 (1.51) | Coarse |
| #2-56 UNC | 2.184 | 0.086 | 56 | 0.454 | 1.80 | #50 (1.78) | Coarse |
| #4-40 UNC | 2.845 | 0.112 | 40 | 0.635 | 2.35 | #43 (2.38) | Coarse |
| #6-32 UNC | 3.505 | 0.138 | 32 | 0.794 | 2.95 | #36 (2.97) | Coarse |
| #8-32 UNC | 4.166 | 0.164 | 32 | 0.794 | 3.60 | #29 (3.45) | Coarse |
| #10-24 UNC | 4.826 | 0.190 | 24 | 1.058 | 4.20 | #25 (3.96) | Coarse |
| #10-32 UNF | 4.826 | 0.190 | 32 | 0.794 | 4.40 | #20 (4.06) | Fine |
| 1/4-20 UNC | 6.350 | 0.250 | 20 | 1.270 | 5.35 | #7 (5.11) | Coarse |
| 1/4-28 UNF | 6.350 | 0.250 | 28 | 0.907 | 5.50 | #3 (4.70) | Fine |
| 5/16-18 UNC | 7.938 | 0.3125 | 18 | 1.411 | 6.80 | F (5.49) | Coarse |
| 5/16-24 UNF | 7.938 | 0.3125 | 24 | 1.058 | 7.00 | I (5.69) | Fine |
| 3/8-16 UNC | 9.525 | 0.375 | 16 | 1.588 | 8.30 | 5/16 (7.94) | Coarse |
| 3/8-24 UNF | 9.525 | 0.375 | 24 | 1.058 | 8.60 | Q (5.90) | Fine |
| 7/16-14 UNC | 11.112 | 0.4375 | 14 | 1.814 | 9.80 | U (6.81) | Coarse |
| 1/2-13 UNC | 12.700 | 0.500 | 13 | 1.954 | 11.10 | 27/64 (10.72) | Coarse |
| 1/2-20 UNF | 12.700 | 0.500 | 20 | 1.270 | 11.60 | 29/64 (11.51) | Fine |
| 5/8-11 UNC | 15.875 | 0.625 | 11 | 2.309 | 14.00 | 17/32 (13.49) | Coarse |
| 3/4-10 UNC | 19.050 | 0.750 | 10 | 2.540 | 17.00 | 21/32 (16.67) | Coarse |
| 7/8-9 UNC | 22.225 | 0.875 | 9 | 2.822 | 20.00 | 49/64 (19.45) | Coarse |
| 1"-8 UNC | 25.400 | 1.000 | 8 | 3.175 | 22.50 | 7/8 (22.23) | Coarse |
| 1"-12 UNF | 25.400 | 1.000 | 12 | 2.117 | 23.50 | 15/16 (23.81) | Fine |
| 1"-14 UNF | 25.400 | 1.000 | 14 | 1.814 | 24.00 | 61/64 (24.21) | Fine |
When to Use UNC vs UNF
| Condition | Use | Why |
| Default / don't know | UNC | Cheaper taps, faster machining, more available, more forgiving during assembly |
| Wall thickness < 0.5×D | UNF | More threads per inch = more engagement in thin section |
| Vibration / dynamic loading | UNF | Smaller helix angle resists loosening. Use with prevailing-torque nut or Loctite for critical joints. |
| Aerospace / military | UNF | AN/MS standard hardware is UNF. Required by many MIL-SPECs. |
| Quick prototype / one-off | UNC | Any hardware store has UNC. You can buy the bolt today. |
| Thread depth limited by design | UNF | More threads in less depth = higher strength in shallow holes |
Pipe Threads (NPT / BSP)
Pipe threads are for fluid and gas connections. They must seal, which is fundamentally different from standard fastener threads. Two systems dominate: NPT (American, 60-degree) and BSP (British/European, 55-degree). They are not interchangeable.
NPT vs BSP — Key Differences
| Property | NPT | BSP (BSPP / BSPT) |
| Thread angle | 60° | 55° |
| Standard | ASME B1.20.1 | ISO 228 (parallel), ISO 7 (tapered) |
| Taper | 1:16 (3/4 in/ft) | BSPT: 1:16 — similar taper but different TPI |
| Parallel variant | NPSC (rarely used) | BSPP (very common — uses O-ring or sealant) |
| Sealing method | Thread deformation + sealant (Teflon tape, pipe dope) | BSPP: O-ring or bonded seal. BSPT: thread deformation + sealant |
| Common regions | North America, Taiwan, Philippines | Europe, UK, Asia, Middle East, Australia |
| Nominal sizing | Refers to approximate ID of pipe, not OD of thread | Same convention — 1/2 BSP is NOT 0.5 inch on the thread |
Do NOT mix NPT and BSP
They have different thread angles (60° vs 55°) and different TPI at the same nominal size. A 1/2 NPT male will thread into a 1/2 BSP female for 1–2 turns before jamming. It will leak, and forcing it will damage both parts. Always verify the thread system before machining pipe threads — check the mating fitting or ask for a sample.
Common Pipe Thread Sizes
| Designation | System | Nominal | TPI | Tap Drill (mm) | Angle |
| 1/8-27 NPT | NPT | 1/8" | 27 | 8.80 | 60° |
| 1/4-18 NPT | NPT | 1/4" | 18 | 11.80 | 60° |
| 3/8-18 NPT | NPT | 3/8" | 18 | 15.20 | 60° |
| 1/2-14 NPT | NPT | 1/2" | 14 | 18.80 | 60° |
| 3/4-14 NPT | NPT | 3/4" | 14 | 24.30 | 60° |
| 1-11.5 NPT | NPT | 1" | 11.5 | 30.50 | 60° |
| 1/8-28 BSPT | BSPT | 1/8" | 28 | 8.60 | 55° |
| 1/4-19 BSPT | BSPT | 1/4" | 19 | 11.40 | 55° |
| 3/8-19 BSPT | BSPT | 3/8" | 19 | 15.00 | 55° |
| 1/2-14 BSPT | BSPT | 1/2" | 14 | 19.00 | 55° |
| 3/4-14 BSPT | BSPT | 3/4" | 14 | 24.50 | 55° |
| 1-11 BSPT | BSPT | 1" | 11 | 30.70 | 55° |
Tapered vs parallel pipe threads Tapered threads (NPT, BSPT) seal by the threads themselves deforming against each other. Parallel threads (BSPP) cannot seal by the threads alone — they require an O-ring, a bonded seal (washer), or thread sealant. BSPP is preferred for connections that are frequently assembled and disassembled, because the sealing element (O-ring) is reusable — unlike tapered threads which need fresh sealant every time.
NPTF (dry seal) NPTF is a variant of NPT where the threads are designed to deform and create a seal without any sealant. Used in fuel systems, refrigeration, and applications where sealant contamination is unacceptable. NPTF taps are not interchangeable with NPT taps. The "F" stands for "Fuel" — historically used in fuel lines.
ACME and Trapezoidal Threads
These are power transmission threads, not fastening threads. They have a flat-topped profile (29-degree for ACME, 30-degree for Trapezoidal) that provides high strength and low friction for converting rotary motion to linear motion.
When You Need ACME / Trapezoidal
| Application | System | Why |
| Lead screw (inch design) | ACME | Standard for US-made vises, CNC lead screws, jacks |
| Lead screw (metric design) | Trapezoidal (Tr) | Metric equivalent of ACME. Used in EU/Asian machinery. |
| Vise jaws, clamps | ACME | High axial load capacity, self-locking under most conditions |
| Linear actuator | ACME or Tr | Efficient motion conversion. ACME more common in US. |
| Valve stems | ACME | Standard in industrial valves. Resists galling. |
Common ACME Dimensions
| Designation | Major Dia. (in) | TPI | Pitch (mm) | Thread Depth (in) | Tap Drill (in) |
| 1/4-16 ACME | 0.250 | 16 | 1.588 | 0.109 | 0.188 |
| 3/8-12 ACME | 0.375 | 12 | 2.117 | 0.146 | 0.292 |
| 1/2-10 ACME | 0.500 | 10 | 2.540 | 0.175 | 0.400 |
| 5/8-8 ACME | 0.625 | 8 | 3.175 | 0.219 | 0.500 |
| 3/4-6 ACME | 0.750 | 6 | 4.233 | 0.292 | 0.594 |
| 1"-5 ACME | 1.000 | 5 | 5.080 | 0.350 | 0.844 |
| 1-1/4-5 ACME | 1.250 | 5 | 5.080 | 0.350 | 1.094 |
| 1-1/2-4 ACME | 1.500 | 4 | 6.350 | 0.438 | 1.313 |
Common Trapezoidal (Tr) Dimensions
| Designation | Major Dia. (mm) | Pitch (mm) | Thread Depth (mm) | Tap Drill (mm) |
| Tr8×1.5 | 8 | 1.5 | 0.825 | 6.50 |
| Tr10×2 | 10 | 2.0 | 1.100 | 8.00 |
| Tr12×3 | 12 | 3.0 | 1.650 | 9.50 |
| Tr14×3 | 14 | 3.0 | 1.650 | 11.50 |
| Tr16×4 | 16 | 4.0 | 2.200 | 12.00 |
| Tr20×4 | 20 | 4.0 | 2.200 | 16.00 |
| Tr24×5 | 24 | 5.0 | 2.750 | 19.00 |
| Tr28×5 | 28 | 5.0 | 2.750 | 23.00 |
| Tr30×6 | 30 | 6.0 | 3.300 | 24.00 |
| Tr36×6 | 36 | 6.0 | 3.300 | 30.00 |
ACME vs Trapezoidal Functionally identical — both are 29–30 degree flat-topped power transmission threads. Use ACME for inch designs, Trapezoidal for metric designs. Don't mix them. ACME has a 29-degree included angle; Trapezoidal has 30 degrees. The 1-degree difference is enough to prevent proper mating.
Thread Callout Format
How you specify a thread on a drawing matters. The format must be unambiguous — the machinist and the inspector both need to understand exactly what thread to cut and what tolerance to hold.
Metric Thread Callout
Format
M[diameter]x[pitch] - [tolerance class] (internal: H, external: g)
Examples:
M10 — M10 coarse (default pitch 1.5mm), no tolerance specified = 6H/6g assumed
M10x1.5-6H — M10, pitch 1.5mm, internal thread, tolerance class 6H
M10x1.0-6g — M10 fine pitch 1.0mm, external thread, tolerance class 6g
M8x1.25-6H/6g — M8 paired thread (both internal and external specified)
Unified Thread Callout
Format
[size]-[TPI] [series] - [tolerance class] (internal: B, external: A)
Examples:
1/4-20 UNC-2B — 1/4 inch, 20 TPI, Unified National Coarse, internal, class 2B
3/8-16 UNC-2A — 3/8 inch, 16 TPI, coarse, external, class 2A
1/4-28 UNF-3B — 1/4 inch, 28 TPI, Unified National Fine, internal, class 3B
#10-32 UNC-2B — Number 10 size, 32 TPI, coarse, internal, class 2B
Pipe Thread Callout
Examples:
1/4-18 NPT — 1/4 inch NPT, 18 TPI
1/2-14 NPTF — 1/2 inch NPTF (dry seal), 14 TPI
G 1/2 BSP or G 1/2" — 1/2 inch BSPP (parallel), ISO 228
R 1/2 BSPT — 1/2 inch BSPT (tapered), ISO 7
Rc 1/2 — 1/2 inch BSPT internal tapered (ISO 7 notation)
ACME / Trapezoidal Callout
Examples:
1/2-10 ACME-2G — 1/2 inch, 10 TPI, general purpose, class 2G
1-5 ACME-3C — 1 inch, 5 TPI, centralizing, class 3C
Tr20x4 Tr 8e — Trapezoidal, 20mm diameter, 4mm pitch, tolerance class 8e
Thread Classes
Thread classes define the tolerance (how loose or tight the fit is). A tighter class costs more to manufacture because the tap, the hole size, and the pitch diameter all need tighter control.
Metric Thread Classes (ISO 965)
| Class | Type | Fit | Typical Use | Cost Impact |
| 4H / 4g | Tight | Minimal clearance | Precision instruments, aerospace | High — requires custom gages |
| 5H / 5g | Medium-tight | Small clearance | Precision machinery, gauging | Medium-high |
| 6H / 6g | Standard | Normal clearance | General purpose — this is the default for 95% of work | Baseline — no extra cost |
| 7H / 7g | Loose | Large clearance | Hot-dip galvanized parts, rough conditions, easy assembly | Lower (easier to manufacture) |
H = internal (nut/hole). g = external (screw/bolt). The number is the tolerance grade — lower = tighter. If no class is specified, 6H/6g is assumed.
Unified Thread Classes (ASME B1.1)
| Class | Type | Fit | Typical Use | Cost Impact |
| 1B / 1A | Loose | Wide clearance | Rough assembly, quick-disconnect, tolerating dirty conditions | Lowest |
| 2B / 2A | Standard | Normal clearance | General purpose — the default for 95% of work | Baseline |
| 3B / 3A | Tight | Minimal clearance | Precision assemblies, aerospace, locknuts | High — requires go/no-go gages |
B = internal (nut). A = external (bolt). If no class is specified, 2B/2A is assumed.
When to specify a tighter class Only when the application requires it: (1) precision location (e.g., a threaded mandrel that must position a part accurately), (2) the joint must not have perceptible play, or (3) a locking feature relies on zero-backlash thread engagement. For standard fastening, 6H/6g or 2B/2A is correct. Tighter classes increase tap cost, require gauging, and increase scrap rate — don't over-specify.
Thread Depth and Engagement
Thread depth is one of the most common sources of drawing ambiguity. These rules eliminate the guesswork.
Minimum Engagement Length
| Rule | Value | Notes |
| Steel/SS into steel/SS | 0.8–1.0×D | Standard rule of thumb. M6 in steel = 5–6mm minimum. |
| Steel bolt into aluminum | 1.5–2.0×D | Aluminum threads strip at lower loads. M6 bolt into AL = 9–12mm. |
| Steel bolt into plastic | 2.0–2.5×D | Plastic is weakest. Consider threaded inserts (heli-coil) for repeated assembly. |
| Maximum useful depth | 1.5×D (steel) | Going deeper than this adds almost no strength — the load is carried by the first few threads. Deeper just wastes machining time. |
Blind Hole Bottom Clearance
When tapping a blind hole, the tap cannot cut threads all the way to the bottom. Account for this in your design:
| Factor | Value | Why |
| Tap chamfer / lead-in | 2–3 pitch lengths | The first 2–3 threads from the tap's point are incomplete. They don't count as full thread engagement. |
| Bottoming tap uncut | 1–2 pitch lengths | Even a bottoming tap leaves 1–2 pitches uncut at the very bottom of the hole. |
| Total unthreaded bottom | 3–5 pitch lengths | Add this below your required thread depth. For M10x1.5: 4.5–7.5mm below the last full thread. |
Blind hole depth callout Don't call out the thread depth as the total hole depth. Call out the thread depth separately from the hole depth. Example: "M10x1.5-6H THRU 15, DRILL 22 DEEP". The machinist drills to 22mm, threads to 15mm, and the remaining 7mm is clearance for the tap point. If you only specify "M10x1.5-6H DEEP 15", the machinist has to guess — and may drill too shallow.
Thread Chamfers
| Feature | Specification | Purpose |
| External thread chamfer | 0.5–1.0mm × 45° | Helps the bolt start into the nut. Always add this. |
| Internal thread chamfer | 0.5–1.0mm × 120° (countersink) | Countersink at the thread entry. Prevents the first thread from being damaged during bolt insertion. |
| Undercut (if needed) | 0.5mm wider than major dia. × 1–2mm deep | Provides clearance for a thread-cutting tool runout. Needed when a threaded section meets a shoulder. |
Common Mistakes
| Mistake | What Happens | Correct Approach |
| Specifying M10 thread without pitch | Coarse (M10x1.5) is assumed. If the mating part is M10x1.25 fine pitch, it won't thread in — or will cross-thread. | Always specify the pitch explicitly: M10x1.5 or M10x1.25. Never rely on "default" when mating with an existing part. |
| Mixing NPT and BSP | 1/2 NPT male threads into 1/2 BSP female for 1–2 turns then jams. Leaks under pressure. Damages both parts if forced. | Verify the thread system on the mating fitting. If uncertain, ask for a sample or measure the thread angle (55° vs 60°). |
| Blind hole too shallow for thread depth | Tap bottoms out before reaching full thread depth. Incomplete threads = weak joint. Tap can break. | Specify hole depth = thread depth + 3–5 pitch lengths. For M8x1.25 deep 12: drill at least 16–18mm. |
| Using UNC bolt in UNF nut | Bolt threads in loosely, then binds. The first few turns feel OK because the pitch difference is small. Cross-threading and damage. | Match the series: UNC bolt with UNC nut, UNF with UNF. If you're unsure, count the threads per inch on both parts. |
| No entry chamfer on internal thread | Bolt's first thread catches the sharp edge of the hole. Misalignment, cross-threading, damaged threads. | Always add a 120° countersink or chamfer at the thread entry. This is a 5-second operation that prevents hours of rework. |
| Over-tapping soft material (AL, brass) without inserts | Threads strip on first or second assembly/disassembly cycle. Common on M6 and smaller in aluminum. | For joints that will be assembled/disassembled more than 3–5 times, use helicoil or thread inserts. Cost: ~$0.50–1.00 per insert. |
| Specifying class 4H/3B when 6H/2B suffices | Requires custom taps, go/no-go gages, and tighter hole control. Machining cost increases 30–50%. No functional benefit for standard fastening. | Use 6H/6g (metric) or 2B/2A (unified) unless the application genuinely needs tighter tolerance. Tighter class = more expensive, not "better." |
| Not accounting for thread coating thickness | Hot-dip galvanized bolts are significantly oversized. A 1/4-20 UNC galvanized bolt may not fit in a 2B nut. Same for thick anodize on aluminum. | After galvanizing, use class 2A on the bolt (oversized) and class 2B on the nut. For anodized parts, specify thread tolerance after plating or mask the threads during anodizing. |
| Using thread-locking compound on pipe threads that need future disassembly | Thread sealant bonds the threads. Disassembly destroys the threads. Common on NPT hydraulic fittings. | Use Teflon tape (removable) for joints that need future disassembly. Use anaerobic sealant (Loctite) only for permanent connections. |
| Calling out left-hand thread without LH notation | Right-hand thread is assumed. Parts arrive with wrong-hand threads. Scrap. | Explicitly note left-hand threads: M10x1.5-6H LH or 1/4-20 UNC-2B LH. Never assume the machinist will guess. |